Inductor

Patent metadata

Field	Value
Publication number	US-9805854-B2
Application number	US-201514962145-A
Country	US
Kind code	B2
Filing date	Dec 8, 2015
Priority date	Dec 11, 2014
Publication date	Oct 31, 2017
Grant date	Oct 31, 2017

Abstract

An inductor includes a first magnetic core around which a first coil is wound; a second magnetic core disposed to face the first magnetic core and having a second coil wound therearound; and a third magnetic core disposed between the first magnetic core and the second magnetic core, wherein the first magnetic core and the second magnetic core are formed of the same material having a soft magnetic powder, and the third magnetic core is formed of a material having a soft magnetic powder different from the first magnetic core and the second magnetic core.

First claim

What is claimed is:

1. An inductor comprising:
a first magnetic core around which a first coil is wound;
a second magnetic core disposed to face the first magnetic core and having a second coil wound therearound; and
a third magnetic core disposed between the first magnetic core and the second magnetic core,
wherein the first magnetic core and the second magnetic, core are formed of silicon steel (Fe—Si), and the third magnetic core is formed of sendust alloy,
wherein a DC bias of the inductor is 70-78%, and a core loss of the inductor is 330-380 mW/cm 3 ,
wherein the first magnetic core comprises a longitudinal portion, and a first extending portion and a second extending portion which are vertically extended from both ends of the longitudinal portion of the first magnetic core,
wherein the second magnetic core comprises a longitudinal portion, and a third extending portion and a fourth extending portion which are vertically extended from both ends of the longitudinal portion of the second magnetic core,
wherein the third magnetic core comprises a first part and a second part,
wherein the first part is disposed between the first extending portion and the third extending portion,
wherein the second part spaced apart from the first part is disposed between the second extending portion and the fourth extending portion,
wherein the first coil is wound around the first and second extending portions of the first magnetic core, and the second coil is wound around the third and fourth extending portions of the second magnetic core, and
wherein the inductor is composed of a 50% sendust and 50% silicon steel mixture.

2. The inductor of claim 1 , wherein the third magnetic core is formed of a soft magnetic powder having a greater saturation magnetic flux density than those of the first magnetic core and the second magnetic core.

3. The inductor of claim 1 , wherein the third magnetic core is formed of a soft magnetic powder having a smaller core loss than those of the first magnetic core and the second magnetic core.

4. The inductor of claim 1 , wherein the first magnetic core and the second magnetic core each include the longitudinal portion in a bar shape and the extending portions vertically extending from both ends of the longitudinal portion.

5. The inductor of claim 4 , wherein the first magnetic core and the second magnetic core are disposed so that the extending portions face each other.

6. The inductor of claim 5 , wherein the third magnetic core is disposed between facing surfaces of the extending portions of the first magnetic core and the second magnetic core.

7. The inductor of claim 6 , wherein the third magnetic core is in contact with the extending portions of the first magnetic core and the second magnetic core.

8. The inductor of claim 5 , wherein the first coil and the second coil are wound around the extending portions.

9. The inductor of claim 6 , wherein the third magnetic core has the same cross-sectional shape as a cross-sectional shape facing the extending portions of the first magnetic core and the second magnetic core.

10. The inductor of claim 9 , wherein the third magnetic core has the same cross-sectional area as a cross-sectional area facing the extending portions of the first magnetic core and the second magnetic core within a certain error range.

11. The inductor of claim 6 , wherein the third magnetic core has the same cross-sectional shape as a cross-sectional shape facing the extending portions of the second magnetic core.

12. The inductor of claim 9 , wherein the third magnetic core has the same cross-sectional area as a cross-sectional area facing the extending portions of the second magnetic core within, a certain error range.

13. The inductor of claim 1 , wherein the first magnetic core has a bar shape and the second magnetic core includes the longitudinal portion in a bar shape and the extending portions vertically extending from both ends of the longitudinal portion.

14. The inductor of claim 13 , wherein the first magnetic core are disposed to face the extending portions of the second magnetic core.

15. The inductor of claim 1 , wherein the longitudinal portion of the first magnetic core is spaced apart from the first coil, and the longitudinal portion of the second magnetic core is spaced apart from the second coil.

Assignees

• Lg Innotek Co Ltd

Inventors

• Yeom Jai Hoon
• Bae Seok
• Kim So Yeon
• Lee Sang Won

Classifications

• H01F3/14 Primary

  Constrictions; Gaps, e.g. air-gaps (in magnetic shunt paths H01F3/12) · CPC title

• H01F1/20

  in the form of particles, e.g. powder (H01F1/147 takes precedence) · CPC title

• H01F27/24 Primary

  Magnetic cores · CPC title

• H01F2003/106

  Magnetic circuits using combinations of different magnetic materials · CPC title

• H01F27/2823

  Wires (H01F27/2866 takes precedence) · CPC title