Honeycomb filter

Patent metadata

Field	Value
Publication number	US-9803596-B2
Application number	US-201514840425-A
Country	US
Kind code	B2
Filing date	Aug 31, 2015
Priority date	Sep 4, 2014
Publication date	Oct 31, 2017
Grant date	Oct 31, 2017

Abstract

The honeycomb filter includes a honeycomb substrate having porous partition walls defining a plurality of cells and plugging portions. In a cross section, the cells are arranged so that a periphery of an inlet plugged cell including an open end whose shape is a square in which a length of one side is L 1 is surrounded with four rectangular outlet plugged cells each including an open end whose shape is a rectangle in which a length of one side is L 1 and a length of the other side is L 2 (L 1 >L 2 ) and four square outlet plugged cells each including an open end whose shape is a square in which a length of one side is L 2 . A partition wall center distance a, a partition wall center distance b and a partition wall thickness t satisfy the following equation (1):

0.95< b/at<1.90   (1).

First claim

What is claimed is:

1. A honeycomb filter comprising:
a honeycomb substrate having porous partition walls defining a plurality of cells which extend from an inflow end face as an end face on an exhaust gas inflow side to an outflow end face as an end face on an exhaust gas outflow side and which become through channels for a fluid; and
plugging portions disposed in end portions of the plurality of cells on one of an inflow end face side and an outflow end face side,
wherein the cells of part of the plurality of cells are inlet plugged cells whose end portions are closed by the plugging portions on the inflow end face side of the honeycomb substrate, and the residual cells among the plurality of cells are outlet plugged cells whose end portions are closed by the plugging portions on the outflow end face side of the honeycomb substrate,
wherein the plurality of cells are arranged so that a periphery of one of the inlet plugged cells is surrounded with eight of the outlet plugged cells in a cross section perpendicular to a central axis direction of the honeycomb substrate,
a shape of an open end of each of the inlet plugged cells in the cross section is a square in which a length of one side is L 1 ,
the outlet plugged cells include square outlet plugged cells and rectangular outlet plugged cells,
a shape of an open end of each of the square outlet plugged cells in the cross section is a square in which a length of one side is L 2 , and L 2 is smaller than L 1 ,
a shape of an open end of each of the rectangular outlet plugged cells in the cross section is a rectangle in which a length of a long side is L 1 and a length of a short side is L 2 ,
in each diagonal direction of the square in which the length of the one side is L 1 in the cross section, four of the square outlet plugged cells are arranged adjacent to the inlet plugged cell,
in a linear direction perpendicular to each side of the square in which the length of the one side is L 1 in the cross section, four of the rectangular outlet plugged cells are arranged so that the cells are adjacent to the inlet plugged cell and so that the long side of the rectangle in the cross section is parallel to one side of the square in which the length of the one side is L 1 in the cross section,
a partition wall thickness of the partition walls is defined as t,
a distance from an intermediate point of the thickness of the partition wall defining one side of the open end of the square in which the length of the one side is L 1 in the cross section to an intermediate point of the thickness of the partition wall defining a side facing the one side is defined as a partition wall center distance a,
a distance from an intermediate point of the thickness of the partition wall defining a long side of the open end of the rectangle in the cross section to an intermediate point of the thickness of the partition wall defining a side facing the long side is defined as a partition wall center distance b, and
the partition wall center distance a, the partition wall center distance b and the partition wall thickness t satisfy the following equation (1),
0.95< b/at <1.90   (1).

2. The honeycomb filter according to claim 1 ,
wherein the partition wall center distance a is 1.4 mm or more and 2.4 mm or less.

3. The honeycomb filter according to claim 1 ,
wherein the partition wall center distance b is 0.22 mm or more and 1.08 mm or less.

4. The honeycomb filter according to claim 2 ,
wherein the partition wall center distance b is 0.22 mm or more and 1.08 mm or less.

5. The honeycomb filter according to claim 1 ,
wherein the partition wall thickness t is 0.16 mm or more and 0.34 mm or less.

6. The honeycomb filter according to claim 2 ,
wherein the partition wall thickness t is 0.16 mm or more and 0.34 mm or less.

7. The honeycomb filter according to claim 3 ,
wherein the partition wall thickness t is 0.16 mm or more and 0.34 mm or less.

8. The honeycomb filter according to claim 4 ,
wherein the partition wall thickness t is 0.16 mm or more and 0.34 mm or less.

9. The honeycomb filter according to claim 1 ,
wherein a cell density of the honeycomb substrate is from 100 to 650 cells/cm 2 .

10. The honeycomb filter according to claim 1 ,
wherein an open frontal area of the outlet plugged cells on the inflow end face side is from 13 to 50%.

11. The honeycomb filter according to claim 1 ,
wherein a porosity of the partition walls is from 28 to 70%.

Assignees

• Ngk Insulators Ltd

Inventors

• Miyairi Yukio
• Kumazawa Kazuhiko
• Hirakawa Toshihiro
• Yamada Toshio

Classifications

• F02M35/02475 Primary

  characterised by the shape of the filter element · CPC title

• B01D46/2418

  Honeycomb filters (used for filtering exhaust gases of an internal combustion engine F01N3/022; ceramic honeycomb structures per se C04B38/0006) · CPC title

• F01N3/0222

  the structure being monolithic, e.g. honeycombs · CPC title

• B01D46/2425

  characterized by parameters related to the physical properties of the honeycomb structure material · CPC title

• Y02T10/20

  Cross-Sectional Technologies · mapped topic