Mechanical locking system for floor panels

Patent metadata

Field	Value
Publication number	US-9803374-B2
Application number	US-201514973179-A
Country	US
Kind code	B2
Filing date	Dec 17, 2015
Priority date	Dec 22, 2014
Publication date	Oct 31, 2017
Grant date	Oct 31, 2017

Abstract

Floor panels (1, 1′) are shown, which are provided with a mechanical locking system that may be locked with a vertical displacement of a first panel against a second panel. The locking system includes a flexible strip (6) that during locking bends upwardly or downwardly. The locking system includes a first (7a) and a second (7b) joint edge section with different locking functions. One section provides a horizontal locking and another section provides a vertical locking.

First claim

The invention claimed is:

1. A set of essentially identical floor panels provided with a mechanical locking system comprising a strip extending horizontally from a lower part of a first edge and a downwardly open locking groove formed in an adjacent second edge, wherein the strip comprises an upwardly protruding locking element configured to cooperate with the locking groove and to lock the first and the second edge in a horizontal direction parallel to a main plane of the floor panels and in a vertical direction perpendicularly to the horizontal direction, wherein the locking system is configured to be locked with a vertical displacement of the second edge against the first edge wherein an outer portion of the strip during an initial stage of the vertical displacement is configured to bend upwards towards the second edge and during a final stage of the vertical displacement is configured to bend downwards towards its initial unlocked position.

2. The set of essentially identical floor panels as claimed in claim 1 , wherein the mechanical locking system, along the first edge and the second edge, comprises a first edge section and a second edge section, wherein a cross section of the locking groove or a cross section of the locking element varies along the first edge or the second edge, in a locked position.

3. The set of essentially identical floor panels as claimed in claim 1 , wherein an upper portion of the locking element is configured to be displaced during locking into a space provided between an outer groove wall of the locking groove and an inner surface of the locking element.

4. A set of essentially identical rectangular floor panels each comprising long edges and a first short edge and a second short edge, the first short edge and the second short edge being provided with a mechanical locking system comprising a strip extending horizontally from a lower part of a first short edge and a downwardly open locking groove formed in the second short edge, the strip comprises an upwardly protruding locking element that is configured to cooperate with the locking groove for locking the first short edge and the second short edge in a horizontal direction parallel to a main plane of the panels and in a vertical direction perpendicularly to the horizontal direction, wherein the locking element comprises an inner surface, an outer surface and a top surface, the inner surface being positioned closer to an upper edge of the first edge than the outer surface, wherein the locking groove comprises an outer groove wall, an inner groove wall and an upper groove wall, the outer groove wall is positioned closer to the upper edge of the second edge than the inner groove wall,
the locking element comprising an upper locking surface and the locking groove comprising a lower locking surface, wherein the upper locking surface is spaced vertically above an uppermost surface of an inner portion of the strip, and wherein in a locked position,
the first short edge and the second short edge comprise a horizontal plane, a first joint edge section and a second joint edge section located along the first short edge and the second short edge,
the first edge section is configured such that the outer groove wall of the locking groove and the inner surface of the locking element along the horizontal plane are in contact with each other and lock the first short edge and the second short edge horizontally and the second edge section is configured such that along the horizontal plane there is a space between the outer groove wall of the locking groove and the inner surface of the locking element, and
the upper locking surface of the locking element and the lower locking surface of the locking groove are configured to be in contact with each other and to lock the first short edge and the second short edge vertically.

5. The set of essentially identical rectangular floor panels as claimed in claim 4 , wherein the first edge section is located closer to a long edge than the second edge section.

6. The set of floor panels as claimed in claim 4 , wherein the locking system is configured to be locked with a vertical displacement of the second short edge against the first short edge.

7. The set of floor panels as claimed in claim 6 , wherein the locking system is configured such that a vertical displacement of the second short edge against the first short edge during an initial stage of the vertical displacement bends the strip upwards towards the second edge such that the upper locking surface and lower locking surface overlap each other.

8. The set of floor panels as claimed in claim 4 , wherein the lower locking surface is essentially horizontal.

9. The set of floor panels as claimed in claim 4 , wherein the upper locking surface is located on the outer surface of the locking element and the lower locking surface is located on the inner groove wall of the locking groove.

10. The set of floor panels as claimed in claim 4 , wherein a tangent line to the lower locking surface intersects the outer wall of the locking groove.

11. A set of essentially identical rectangular floor panels each comprising long edges and a first short edge and a second short edge, the first short edge and the second short edge being provided with a mechanical locking system comprising a strip extending horizontally from a lower part of a first short edge and a downwardly open locking groove formed in the second short edge, the strip comprises an upwardly protruding locking element that is configured to cooperate with the locking groove for locking the first short edge and the second short edge in a horizontal direction parallel to a main plane of the panels and in a vertical direction perpendicularly to the horizontal direction, wherein the locking element comprises an inner surface, an outer surface and a top surface, the inner surface being positioned closer to an upper edge of the first edge than the outer surface, wherein the locking groove comprises an outer groove wall, an inner groove wall and an upper groove wall, the outer groove wall is positioned closer to the upper edge of the second edge than the inner groove wall,
the locking element comprising an upper locking surface and the locking groove comprising a lower locking surface, wherein in a locked position,
the first short edge and the second short edge comprise a horizontal plane, a first joint edge section and a second joint edge section located along the first short edge and the second short edge,
the first edge section is configured such that the outer groove wall of the locking groove and the inner surface of the locking element along the horizontal plane are in contact with each other and lock the first short edge and the second short edge horizontally and the second edge section is configured such that along the horizontal plane there is a space between the outer groove wall of the locking groove and the inner surface of the locking element, and
the upper locking surface of the locking element and the lower locking surface of the locking groove are configured to be in contact with each other and to lock the first short edge and the second short edge vertically,
wherein the locking system is configured to be locked with a vertical displacement of the second short edge against the first short edge,
wherein the locking system is configured such that a vertical displacement of the second short edge against the first short edge during an initial stage of the vertical displacement bends the strip upwards towards the second edge such that the upper locking surface and lower locking surface overlap each other.

12. A set of essentially identical rectangular floor panels each comprising long

Assignees

• Ceraloc Innovation Ab

Inventors

• Pervan Darko

Classifications

• E04F2201/042

  with grooves positioned on the rear-side of the panel · CPC title

• E04F2201/043

  with tongues and grooves being formed by projecting or recessed parts of the panel layers · CPC title

• B26D3/065 Primary

  On sheet material · CPC title

• E04F2201/0146

  with snap action of the edge connectors · CPC title

• E04C2/40

  composed of a number of smaller components rigidly or movably connected together, e.g. interlocking, hingedly connected {of particular shape, e.g. not rectangular of variable shape or size, e.g. flexible or telescopic panels (E04C2/041 takes precedence)} · CPC title