Pressure sensitive adhesive film and method of manufacturing organic electronic device using the same

Patent metadata

Field	Value
Publication number	US-9803112-B2
Application number	US-201414763410-A
Country	US
Kind code	B2
Filing date	Aug 5, 2014
Priority date	Aug 5, 2013
Publication date	Oct 31, 2017
Grant date	Oct 31, 2017

Abstract

Provided are a pressure-sensitive adhesive film and a method of manufacturing an organic electronic device using the same. The pressure-sensitive adhesive film that may effectively block moisture or oxygen penetrated into an organic electronic device from an external environment, and exhibit reliability under harsh conditions such as high temperature and high humidity and excellent optical characteristics is provided.

First claim

What is claimed is:

1. A pressure-sensitive adhesive film, comprising:
a pressure-sensitive adhesive having an elastic portion (Ep) calculated by Equation 1 of 20 to 80%,
wherein the pressure-sensitive adhesive film has a water vapor transmission rate in a thickness direction of 50 g/m 2 ·day or less:
Ep (unit: %)=100×σ2/σ1  [Equation 1]

wherein σ 1 is the maximum stress value measured when 50% strain is applied to the film by applying 200 gf of normal force with a parallel plate in a relaxation test mode at 80° C. using an advanced rheometric expression system (ARES) while a pressure-sensitive adhesive film is manufactured to have a thickness of 600 μm, and σ 2 is a stress value measured after the film is maintained for 180 seconds while the strain is applied to the film.

2. The film according to claim 1 , which has a gel content represented by Equation 2 of 50% or more:
Gel content (wt %)= B/A× 100  [Equation 2]

wherein A is a weight of the pressure-sensitive adhesive, and B is a dry weight of an insoluble content of the pressure-sensitive adhesive remaining after being dipped in toluene at 60° C. for 24 hours and filtered through a 200-mesh sieve (pore size of 200 μm).

3. The film according to claim 1 , wherein the pressure-sensitive adhesive comprises a pressure-sensitive adhesive composition comprising an encapsulating resin and a multifunctional active energy ray-polymerizable compound.

4. The film according to claim 3 , wherein the encapsulating resin is a copolymer of a diene and an olefin-based compound having one carbon-carbon double bond.

5. The film according to claim 3 , wherein the active energy ray-polymerizable compound is a multifunctional acrylate.

6. The film according to claim 3 , wherein the active energy ray-polymerizable compound satisfies Formula 1:

wherein R 1 is hydrogen or an alkyl group having 1 to 4 carbon atoms, n is an integer of 2 or more, and X is a residue induced from a linear, branched or cyclic alkyl group having 3 to 30 carbon atoms.

7. The film according to claim 3 , wherein the active energy ray-polymerizable compound is included at 5 to 30 parts by weight relative to 100 parts by weight of the encapsulating resin.

8. The film according to claim 3 , wherein the pressure-sensitive adhesive composition further comprises a silane compound satisfying Formula 2:

wherein R 1 is hydrogen or an alkyl group, R 2 and R 3 are each independently hydrogen, or a linear, branched or cyclic alkyl group, or R 2 being linked with R 3 , thereby forming a cyclic alkyl group, R 4 , R 5 and R 6 are each independently hydrogen, an alkyl group or an alkoxy group, at least one of R 4 , R 5 and R 6 being an alkoxy group, and n is an integer of 1 or more.

9. The film according to claim 8 , wherein the silane compound satisfying Formula 2 is included at 0.1 to 10 parts by weight relative to 100 parts by weight of the encapsulating resin.

10. The film according to claim 3 , wherein the pressure-sensitive adhesive composition further comprises a tackifier.

11. The film according to claim 10 , wherein the tackifier is included at 5 to 100 parts by weight relative to 100 parts by weight of the encapsulating resin.

12. The film according to claim 3 , wherein the pressure-sensitive adhesive composition further comprises a radical initiator.

13. The film according to claim 1 , wherein the pressure-sensitive adhesive comprises a moisture absorbent.

14. The film according to claim 1 , which comprises a first layer having the pressure-sensitive adhesive and a second layer having a pressure-sensitive adhesive resin or an adhesive resin.

15. A product for encapsulating an organic electronic device, comprising:
a substrate;
an organic electronic element formed on the substrate; and
the pressure-sensitive adhesive film according to claim 1 to encapsulate the organic electronic element.

16. A method of manufacturing an organic electronic device, comprising:
applying the pressure-sensitive adhesive film of claim 1 to a substrate on which an organic electronic element is formed in order to cover the organic electronic element; and curing the pressure-sensitive adhesive film.

Assignees

• Lg Chemical Ltd

Inventors

• Yoo Hyun Jee
• Chang Suk Ky
• Cho Yoon Gyung
• Bae Kyung Yul

Classifications

• C09D151/04

  grafted on to rubbers · CPC title

• C09J151/04

  grafted on to rubbers · CPC title

• C08F255/10

  on to butene polymers · CPC title

• C09J4/06

  {Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond} in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00 · CPC title

• C09J2433/00

  Presence of (meth)acrylic polymer · CPC title