Optical resin composition and film

Patent metadata

Field	Value
Publication number	US-9803078-B2
Application number	US-201415100183-A
Country	US
Kind code	B2
Filing date	Nov 27, 2014
Priority date	Nov 29, 2013
Publication date	Oct 31, 2017
Grant date	Oct 31, 2017

Abstract

Disclosed herein are an optical resin composition whose orientation birefringence and photoelastic birefringence are both very low and which has high transparency and which provides a film having few surface defects, high heat stability, high solvent resistance, and excellent surface appearance, and a film comprising the optical resin composition.
The optical resin composition comprises: a resin (A) having a maleimide unit represented by the formula (5) and a (meth)acrylic ester unit; and a glutarimide acrylic resin (B). The resin composition may further comprise multi-layered particles.

First claim

The invention claimed is:

1. An optical resin composition comprising:
a resin (A) having a maleimide unit represented by the following general formula (5) and a (meth)acrylic ester unit; and
a glutarimide acrylic resin (B):

wherein R 11 and R 12 are each independently a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an aryl group having 6 to 14 carbon atoms, and
R 13 is a hydrogen atom, an arylalkyl group having 7 to 14 carbon atoms, an aryl group having 6 to 14 carbon atoms, a cycloalkyl group having 3 to 12 carbon atoms, an alkyl group having 1 to 18 carbon atoms, or an aryl group having 6 to 14 carbon atoms or an alkyl group having 1 to 12 carbon atoms which has at least one substituent group selected from the following group A,
group A: halogen atom, hydroxyl group, nitro group, alkoxy group having 1 to 12 carbon atoms, alkyl group having 1 to 12 carbon atoms, and arylalkyl group having 7 to 14 carbon atoms.

2. The optical resin composition according to claim 1 , wherein the glutarimide acrylic resin (B) has a unit represented by the following general formula (1):

wherein R 1 and R 2 are each independently hydrogen or an alkyl group having 1 to 8 carbon atoms and R 3 is hydrogen, an alkyl group having 1 to 18 carbon atoms, a cycloalkyl group having 3 to 12 carbon atoms, or an aromatic ring-containing substituent group having 5 to 15 carbon atoms; and a unit represented by the following general formula (2):

wherein R 4 and R 5 are each independently hydrogen or an alkyl group having 1 to 8 carbon atoms and R 6 is an alkyl group having 1 to 18 carbon atoms, a cycloalkyl group having 3 to 12 carbon atoms, or an aromatic ring-containing substituent group having 5 to 15 carbon atoms.

3. The optical resin composition according to claim 1 , wherein the resin (A) further has a unit represented by the following general formula (3):

wherein R 7 is hydrogen or an alkyl group having 1 to 8 carbon atoms and R 8 is an aryl group having 6 to 10 carbon atoms.

4. The optical resin composition according to claim 1 , which contains the resin (A) in an amount of 1 to 99 parts by weight per 100 parts by weight of a total amount of the resin (A) and the resin (B).

5. The optical resin composition according to claim 1 , further comprising multi-layered particles.

6. The optical resin composition according to claim 5 , wherein the multi-layered particles are acrylic rubber particles.

7. The optical resin composition according to claim 1 , wherein a photoelastic constant of the resin (A) and a photoelastic constant of the glutarimide acrylic resin (B) are opposite in sign.

8. The optical resin composition according to claim 1 , wherein an orientation birefringence of the resin (A) and an orientation birefringence of the glutarimide acrylic resin (B) are opposite in sign.

9. The optical resin composition according to claim 1 , wherein when a molded body (thickness: 125 μm) of a mixed resin comprising the resin (A) and the glutarimide acrylic resin (B) is prepared, the molded body has a haze of 2% or less.

10. The optical resin composition according to claim 1 , wherein a photoelastic constant of a mixed resin comprising the resin (A) and the glutarimide acrylic resin (B) is −10×10 −12 to +10×10 −12 Pa −1 .

11. The optical resin composition according to claim 1 , wherein an orientation birefringence of a mixed resin comprising the resin (A) and the glutarimide acrylic resin (B) is −15×10 −4 to +15×10 −4 .

12. The optical resin composition according to claim 5 , wherein the multi-layered particles have a polymer layer containing, as a structural unit, a monomer represented by the following formula (4):

wherein 1 is an integer of 1 to 4, m is an integer of 0 or 1, n is an integer of 0 to 10, R 9 is a hydrogen atom or a substituted or unsubstituted linear or branched alkyl group having 1 to 12 carbon atoms, and R 10 is a substituted or unsubstituted aromatic group having 1 to 24 carbon atoms or a substituted or unsubstituted alicyclic group having 1 to 24 carbon atoms and has a homocyclic structure or a heterocyclic structure.

13. The optical resin composition according to claim 12 , wherein the polymer layer contains, as a structural unit, (meth)acrylic acid and/or a salt thereof.

14. The optical resin composition according to claim 1 , wherein a molded body (125 μm thick) made of the optical resin composition has a total light transmittance of 85% or more.

15. The optical resin composition according to claim 1 , wherein a molded body (125 μm thick) made of the optical resin composition has a haze of 2% or less.

16. A pellet obtained by heat-melting the optical resin composition according to claim 1 .

17. A molded body made of the optical resin composition according to claim 1 .

18. A film made of the optical resin composition according to claim 1 .

19. The film according to claim 18 , which is formed by melt-extrusion molding.

20. The film according to claim 18 , which has a thickness of 10 to 500 μm.

21. The film according to claim 18 , which is an optical film.

22. A stretched film obtained by stretching the film according to claim 18 .

23. The stretched film according to claim 22 , which has a thickness of 10 to 500 μm.

24. The stretched film according to claim 22 , which has a photoelastic constant of −4×10 −12 to 4×10 −12 Pa −1 .

25. The stretched film according to claim 22 , which has an orientation birefringence of −5×10 −4 to 5×10 −4 .

Assignees

• Kaneka Corp

Inventors

• Kitayama Fuminobu
• Koyama Haruki

Classifications

• C08L33/26

  Homopolymers or copolymers of acrylamide or methacrylamide · CPC title

• C08L33/24 Primary

  Homopolymers or copolymers of amides or imides · CPC title

• C08J2435/02

  Characterised by the use of homopolymers or copolymers of esters (C08J2435/06, C08J2435/08 take precedence) · CPC title

• C08J2335/02

  Characterised by the use of homopolymers or copolymers of esters (C08J2335/06, C08J2335/08 take precedence) · CPC title

• C08J2451/00

  Characterised by the use of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Derivatives of such polymers · CPC title