Hollow fiber membrane module and filtering method

Patent metadata

Field	Value
Publication number	US-9802842-B2
Application number	US-201514591244-A
Country	US
Kind code	B2
Filing date	Jan 7, 2015
Priority date	Jan 10, 2014
Publication date	Oct 31, 2017
Grant date	Oct 31, 2017

Abstract

A hollow fiber membrane module comprising a bundle of hollow fiber membranes, a housing, an adhesive fixation layer, an inlet and outlet, at least one bias regulating member, and at least one straightening cylinder, in which the bias regulating member is contained in the adhesive fixation layer, the adhesive fixation layer comprises an outer end surface and an inner end surface inside the straightening cylinder, at least some of spaces between the hollow fiber membranes are at least three times as large as an outer diameter of the hollow fiber membrane on the outer end surface of the adhesive fixation layer, and the spaces between the hollow fiber membranes and a space from the hollow fiber membranes to the straightening cylinder are all less than three times as large as the outer diameter of the hollow fiber membrane on the inner end surface of the adhesive fixation layer.

First claim

What is claimed is:

1. A hollow fiber membrane module comprising:
a bundle of hollow fiber membranes comprising a plurality of hollow fiber membranes;
a housing that houses the bundle of hollow fiber membranes;
an adhesive fixation layer that adhesively fixes the bundle of hollow fiber membranes to the housing at opposite ends of the bundle;
an inlet and outlet for a fluid provided on the housing;
at least one bias regulating member disposed in at least one end of the bundle of hollow fiber membranes in order to reduce a bias of a density distribution of the hollow fiber membranes in the bundle of hollow fiber membranes; and
at least one straightening cylinder surrounding a part of one of the opposite ends of the bundle of hollow fiber membranes, wherein
a part of the at least one straightening cylinder is fixed to the adhesive fixation layer,
the at least one bias regulating member is contained in the adhesive fixation layer,
the adhesive fixation layer comprises an outer end surface in which the hollow fiber membranes are open and an inner end surface disposed opposite the outer end surface and inside the at least one straightening cylinder,
at the outer end surface of the adhesive fixation layer, at least some of spaces between the hollow fiber membranes formed as a result of disposition of the at least one bias regulating member are at least three times as large as an outer diameter of the hollow fiber membranes, and
at the inner end surface of the adhesive fixation layer, all of spaces between the hollow fiber membranes and a space from the hollow fiber membranes to the at least one straightening cylinder are all less than three times as large as the outer diameter of the hollow fiber membranes.

2. The hollow fiber membrane module according to claim 1 , wherein
a value resulting from division of a height of the at least one bias regulating member by a thickness of the adhesive fixation layer is at least 0.5 and less than 0.8.

3. The hollow fiber membrane module according to claim 1 , wherein
a plurality of types of the at least one bias regulating members with different shapes are disposed in the adhesive fixation layer so as to be combined together.

4. The hollow fiber membrane module according to claim 1 , wherein
the at least one bias regulating member comprises plate bias regulating members shaped like plates and rod bias regulating members shaped like rods that are disposed in the adhesive fixation layer so as to be combined together, and
a value resulting from division of a height of the rod bias regulating members by the thickness of the adhesive fixation layer is larger than a value resulting from division of a height of the plate bias regulating members by the thickness of the adhesive fixation layer.

5. The hollow fiber membrane module according to claim 4 , wherein
the value resulting from the division of the height of the plate bias regulating members by the thickness of the adhesive fixation layer is at least 0.5 and less than 0.7 and the value resulting from the division of the height of the rod bias regulating members by the thickness of the adhesive fixation layer may be at least 0.6 and less than 0.8.

6. The hollow fiber membrane module according to claim 1 , wherein
a ratio between a height h of the at least one straightening cylinder from the inner end surface of the adhesive fixation layer and an inner diameter d of the at least one straightening cylinder is at least 0.7 and less than 1.1.

7. The hollow fiber membrane module according to claim 1 , wherein
an inner end surface side of the at least one bias regulating member is tapered.

8. A filtration method using the hollow fiber membrane module according to claim 1 , the method comprising:
supplying water to be treated to an area outside the hollow fiber membranes in the housing and retrieving treated water having permeated the hollow fiber membranes through openings of the hollow fiber membranes.

9. The filtration method according to claim 8 , wherein the treated water is ultrapure water.

10. The filtration method according to claim 8 , wherein a value resulting from division of a height of the at least one bias regulating member by a thickness of the adhesive fixation layer is at least 0.5 and less than 0.8.

11. The filtration method according to claim 8 , wherein a plurality of types of the at least one bias regulating members with different shapes are disposed in the adhesive fixation layer so as to be combined together.

12. The filtration method according to claim 8 , wherein the at least one bias regulating member comprises plate bias regulating members shaped like plates and rod bias regulating members shaped like rods that are disposed in the adhesive fixation layer so as to be combined together, and a value resulting from division of a height of the rod bias regulating members by a thickness of the adhesive fixation layer is larger than a value resulting from division of a height of the plate bias regulating members by the thickness of the adhesive fixation layer.

13. The filtration method according to claim 12 , wherein the value resulting from the division of the height of the plate bias regulating members by the thickness of the adhesive fixation layer is at least 0.5 and less than 0.7 and the value resulting from the division of the height of the rod bias regulating members by the thickness of the adhesive fixation layer may be at least 0.6 and less than 0.8.

14. The filtration method according to claim 8 , wherein a ratio between a height h of the at least one straightening cylinder from the inner end surface of the adhesive fixation layer and an inner diameter d of the at least one straightening cylinder is at least 0.7 and less than 1.1.

15. The filtration method according to claim 8 , wherein an inner end surface side of the at least one bias regulating member is tapered.

Assignees

• Asahi Kasei Chemicals Corp

Inventors

• Shiki Satoshi

Classifications

• B01D63/021

  Manufacturing thereof · CPC title

• C02F1/444 Primary

  by ultrafiltration or microfiltration · CPC title

• C02F2103/04

  for obtaining ultra-pure water · CPC title

• B01D63/022

  Encapsulating hollow fibres · CPC title

• B01D2313/23

  Specific membrane protectors, e.g. sleeves or screens · CPC title