Control method of flow regulating valve of oxidizing gas and flow regulation device

Patent metadata

Field	Value
Publication number	US-9799901-B2
Application number	US-201514940954-A
Country	US
Kind code	B2
Filing date	Nov 13, 2015
Priority date	Nov 15, 2014
Publication date	Oct 24, 2017
Grant date	Oct 24, 2017

Abstract

There is provided a control method of a flow regulating valve of an oxidizing gas in a fuel cell. In a load disconnected state that the fuel cell is electrically disconnected from a load, the control method gradually opens the flow regulating valve that is configured to supply the oxidizing gas to a cathode of the fuel cell by a predetermined valve opening each time from a full-close position or gradually closes the flow regulating valve by a predetermined valve opening each time from a full-open position, so as to gradually change a supply amount of the oxidizing gas introduced to the cathode and cause hydrogen transmitted from an anode to the cathode in the fuel cell to be oxidized. The control method measures an open circuit voltage of the fuel cell accompanied with oxidation of the hydrogen and stores at least one valve-opening position among valve-opening positions of the flow regulating valve at a predetermined number of timings including a timing when the measured voltage shifts to an increase or shifts to a decrease, as a regulation reference valve-opening timing.

First claim

What is claimed is:

1. A control method of a flow regulating valve of an oxidizing gas, the flow regulating valve being configured to regulate a flow rate of the oxidizing gas supplied to a cathode of a fuel cell, the control method of the flow regulating valve of the oxidizing gas comprising:
a first process of continuously performing either a valve-opening operation that opens the flow regulating valve by a predetermined valve opening from a full-close position or a valve-closing operation that closes the flow regulating valve by a predetermined valve opening from a full-open position in a load disconnected state that the fuel cell is electrically disconnected from a load which receives supply of electric power from the fuel cell, so as to gradually change a supply amount of the oxidizing gas that is introduced to the cathode and cause hydrogen transmitted from an anode across an electrolyte membrane to the cathode of the fuel cell to be oxidized with oxygen included in the introduced oxidizing gas;
a second process of measuring an open circuit voltage of the fuel cell accompanied with oxidation of the hydrogen after each valve-opening operation or each valve-closing operation; and
a third process of storing either at least one valve-opening position among valve-opening positions of the flow regulating valve by the valve-opening operation in the first process at a predetermined number of timings including a timing when the measured voltage shifts to an increase during continuation of the valve-opening operation or at least one valve-opening position among valve-opening positions of the flow regulating valve by the valve-closing operation in the first process at predetermined number of timings including a timing when the measured voltage shifts to a decrease during continuation of the valve-closing operation, as a regulation reference valve-opening position.

2. The control method of the flow regulating valve of the oxidizing gas according to claim 1 ,
wherein the first process regulates either a valve-opening amount of the flow regulating valve of during the valve-opening operation or a valve-opening interval, such as to prevent the measured voltage from decreasing to a predetermined low voltage.

3. The control method of the flow regulating valve of the oxidizing gas according to claim 2 ,
wherein the third process controls the flow regulating valve, such that the valve-opening position of the flow regulating valve stored as the regulation reference valve opening position is maintained over a predetermined time duration.

4. The control method of the flow regulating valve of the oxidizing gas according to claim 1 , further comprising
a fourth process of updating and storing the regulation reference valve-opening position stored in the third process, wherein
the third process stores an open circuit voltage of the fuel cell accompanied with oxidation of the hydrogen at the stored regulation reference valve-opening position as a comparison reference open circuit voltage, together with the regulation reference valve-opening position, and
the fourth process comprises
a comparison process of setting a valve-opening position of the flow regulating valve to the regulation reference valve-opening position stored in the third process in the load disconnected state of the fuel cell, measuring an open circuit voltage of the fuel cell accompanied with oxidation of the hydrogen as a comparative open circuit voltage, and comparing the comparative open circuit voltage with the comparison reference open circuit voltage; and
a correction process of correcting the stored regulation reference valve-opening position to decrease a difference voltage between the comparative open circuit voltage and the comparison reference open circuit voltage obtained as a result of the comparison in the comparison process, and updating and storing the corrected regulation reference valve-opening position as a new regulation reference valve-opening position.

5. A flow regulation device, comprising
a flow regulating valve that is configured to regulate a flow rate of an oxidizing gas supplied to a cathode of a fuel cell;
a disconnector that is configured to electrically disconnect the fuel cell from a load which receives supply of electric power from the fuel cell and thereby set the fuel cell in a load disconnected state;
a voltage meter that is configured to measure an open circuit voltage of the fuel cell; and
a valve controller that controls opening and closing of the flow regulating valve in the load disconnected state, wherein
the valve controller comprises
a first controller that is configured to continuously perform either a valve-opening operation that opens the flow regulating valve by a predetermined valve opening from a full-close position or a valve-closing operation that closes the flow regulating valve by a predetermined valve opening from a full-open position, so as to change a supply amount of the oxidizing gas that is introduced to the cathode and cause hydrogen transmitted from an anode across an electrolyte membrane to the cathode of the fuel cell to be oxidized with oxygen included in the introduced oxidizing gas;
a second controller that is configured to obtain the measured open circuit voltage of the fuel cell accompanied with oxidation of the hydrogen from the voltage meter after each valve-opening operation or each valve-closing operation; and
a third controller that is configured to store either at least one valve-opening position among valve-opening positions of the flow regulating valve by the valve-opening operation performed by the first controller at a predetermined number of timings including a timing when the measured voltage shifts to an increase during continuation of the valve-opening operation or at least one valve-opening position among valve-opening positions of the flow regulating valve by the valve-closing operation performed by the first controller at predetermined number of timings including a timing when the measured voltage shifts to a decrease during continuation of the valve-closing operation, as a regulation reference valve-opening position.

6. The flow regulation device according to claim 5 ,
wherein the first controller regulates either a valve-opening amount of the flow regulating valve during the valve-opening operation or a valve-opening interval, such as to prevent the measured voltage from decreasing to a predetermined low voltage.

7. The flow regulation device according to claim 6 ,
wherein the third controller controls the flow regulating valve, such that the valve-opening position of the flow regulating valve stored as the regulation reference valve opening position is maintained over a predetermined time duration.

8. The flow regulation device according to claim 5 further comprises a fourth controller that is configured to update and store the regulation reference valve-opening position stored by the third controller, wherein
the third controller stores an open circuit voltage of the fuel cell accompanied with oxidation of the hydrogen at the stored regulation reference valve-opening position as a comparison reference open circuit voltage, together with the regulation reference valve-opening position, and
the fourth controller comprises
a comparator that is configured to set a valve-opening position of the flow regulating valve to the regulation reference valve-opening position stored by the third controller in the load disconnected state of the fuel cell, measure an open circuit voltage of the fuel cell accompanied with oxidation of the hydrogen as a comparative open circuit voltage, and compare the comparative open circuit voltage with the comparison reference open circuit voltage; and
a corrector that is configured

Assignees

• Toyota Motor Co Ltd

Inventors

• Yamanaka Tomio
• Nada Mitsuhiro
• Suzuki Hiroyuki

Classifications

• H01M8/043

  applied during specific periods · CPC title

• H01M8/04955

  Shut-off or shut-down of fuel cells · CPC title

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• G05D7/0635

  by action on throttling means (G05D7/0688, G05D7/0694 take precedence) · CPC title

• H01M8/04089

  of gaseous reactants · CPC title