Power storage device and method for manufacturing electrode

Patent metadata

Field	Value
Publication number	US-9799461-B2
Application number	US-201213596189-A
Country	US
Kind code	B2
Filing date	Aug 28, 2012
Priority date	Sep 2, 2011
Publication date	Oct 24, 2017
Grant date	Oct 24, 2017

Abstract

As an electrode for a power storage device, an electrode including a current collector, a first active material layer over the current collector, and a second active material layer that is over the first active material layer and includes a particle containing niobium oxide and a granular active material is used, whereby the charge-discharge cycle characteristics and rate characteristics of the power storage device can be improved. Moreover, contact between the granular active material and the particle containing niobium oxide makes the granular active material physically fixed; accordingly, deterioration due to expansion and contraction of the active material which occur along with charge and discharge of the power storage device, such as powdering of the active material or its separation from the current collector, can be suppressed.

First claim

What is claimed is:

1. A power storage device comprising:
an electrode comprising:
a current collector;
a first active material layer over the current collector, the first active material layer containing one or more materials selected from tin, aluminum, and germanium;
a second active material layer that is over the first active material layer and includes a binder, a particle containing niobium oxide and a granular active material; and
a carbon-based film including a graphene over the second active material layer,
wherein a surface of the granular active material includes a first region where the particle containing niobium oxide is attached to a part of the surface and a second region where the surface is exposed from the particle, and
wherein the binder fixes the particle.

2. The power storage device according to claim 1 ,
wherein the granular active material contains one or more materials selected from silicon, tin, aluminum, and germanium.

3. The power storage device according to claim 1 ,
wherein a grain diameter of the particle containing niobium oxide is greater than or equal to 1 nm and less than or equal to 5 μm.

4. A power storage device comprising:
a negative electrode comprising:
a current collector;
a first active material layer over the current collector, the first active material layer containing one or more materials selected from tin, aluminum, and germanium;
a second active material layer that is over the first active material layer and includes a binder, a particle containing niobium oxide and a granular active material; and
a carbon-based film including a graphene over the second active material layer;
an electrolyte in contact with the negative electrode; and
a positive electrode facing the negative electrode with the electrolyte interposed therebetween,
wherein a surface of the granular active material includes a first region where the particle containing niobium oxide is attached to a part of the surface and a second region where the surface is exposed from the particle, and
wherein the binder fixes the particle.

5. The power storage device according to claim 4 ,
wherein the granular active material contains one or more materials selected from silicon, tin, aluminum, and germanium.

6. The power storage device according to claim 4 ,
wherein a grain diameter of the particle containing niobium oxide is greater than or equal to 1 nm and less than or equal to 5 μm.

7. A power storage device comprising:
an electrode comprising:
a current collector;
a first active material layer over the current collector, the first active material layer containing one or more materials selected from tin, aluminum, and germanium;
a second active material layer that is over the first active material layer and includes a binder, a particle and a granular active material; and
a carbon-based film including a graphene over the second active material layer,
wherein the particle has a property to conduct carrier ions,
wherein the particle comprises niobium oxide,
wherein a surface of the granular active material includes a first region where the particle is attached to a part of the surface and a second region where the surface is exposed from the particle, and
wherein the binder fixes the particle.

8. The power storage device according to claim 7 ,
wherein the granular active material contains one or more materials selected from silicon, tin, aluminum, and germanium.

9. The power storage device according to claim 7 ,
wherein a grain diameter of the particle is greater than or equal to 1 nm and less than or equal to 5 μm.

10. The power storage device according to claim 1 ,
wherein the granular active material contain the one or more materials of the first active material layer.

11. The power storage device according to claim 4 ,
wherein the granular active material contain the one or more materials of the first active material layer.

12. The power storage device according to claim 7 ,
wherein the granular active material contain the one or more materials of the first active material layer.

13. The power storage device according to claim 1 ,
wherein a thickness of the first active material layer is greater than or equal to 50 nm and less than or equal to 200 nm.

14. The power storage device according to claim 4 ,
wherein a thickness of the first active material layer is greater than or equal to 50 nm and less than or equal to 200 nm.

15. The power storage device according to claim 7 ,
wherein a thickness of the first active material layer is greater than or equal to 50 nm and less than or equal to 200 nm.

16. The power storage device according to claim 1 ,
wherein one of phosphorus and boron is added to the one or more materials of the first active material layer.

17. The power storage device according to claim 4 ,
wherein one of phosphorus and boron is added to the one or more materials of the first active material layer.

18. The power storage device according to claim 7 ,
wherein one of phosphorus and boron is added to the one or more materials of the first active material layer.

Assignees

• Noda Kosei
• Kuriki Kazutaka
• Inoue Nobuhiro
• Semiconductor Energy Lab

Inventors

• Noda Kosei
• Kuriki Kazutaka
• Inoue Nobuhiro

Classifications

• H01G11/86

  specially adapted for electrodes (carbonisation or activation of carbon for the manufacture of electrodes H01G11/34) · CPC title

• H01M4/48

  of inorganic oxides or hydroxides · CPC title

• H01G11/28

  arranged or disposed on a current collector; Layers or phases between electrodes and current collectors, e.g. adhesives · CPC title

• Y02T10/7022

  Cross-Sectional Technologies · mapped topic

• H01M4/131

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title