Modular illuminator for extremely wide field of view

Patent metadata

Field	Value
Publication number	US-9798126-B2
Application number	US-201614993601-A
Country	US
Kind code	B2
Filing date	Jan 12, 2016
Priority date	Aug 25, 2015
Publication date	Oct 24, 2017
Grant date	Oct 24, 2017

Abstract

A modular illumination system is capable of producing a light beam having a wide field of view—e.g., in excess of ninety degrees—while maintaining a high collection efficiency as well as a high degree of beam homogeneity. The illumination system comprises an elementary unit having a linear array of light sources. Light from the light sources is collimated using a corresponding array of catadioptric lenses, and the collimated light is homogenized in the tangential plane using two cylindrical lens arrays set in tandem to one another. The homogenized light is then collimated in the sagittal plane using a cylindrical lens that is set perpendicular to the lenses of the two cylindrical lens arrays to yield a wide linear beam. To produce an area beam, the linear array of light sources can be replaced with a two-dimensional array, and the cylindrical lenses can be replaced with spherical lenses.

First claim

What is claimed is:

1. An illumination system, comprising:
an array of light sources;
one or more catadioptric lenses arranged to collect light from the array of light sources;
a first array of lenses arranged in a first row that is substantially perpendicular to an optical path of light from the one or more catadioptric lenses;
a second array of lenses arranged in a second row that is substantially parallel to the first row and substantially perpendicular to the optical path; and
an output lens arranged to collect and project light from the second array of lenses to yield an output beam.

2. The illumination system of claim 1 , wherein the array of light sources comprises at least one of a linear array of light emitting diodes, a laser array, or a vertical-cavity surface-emitting laser (VCSEL) array.

3. The illumination system of claim 2 , wherein the first array and the second array comprise cylindrical lenses oriented substantially parallel with one another.

4. The illumination system of claim 3 , wherein the output lens comprises a cylindrical output lens.

5. The illumination system of claim 4 , wherein an axis of the cylindrical output lens is substantially perpendicular to axes of the cylindrical lenses of the first and second arrays.

6. The illumination system of claim 5 , wherein the cylindrical output lens is configured to collimate the light from the second array of lenses in a sagittal plane to yield a collimated light beam.

7. The illumination system of claim 1 , wherein the first array and the second array comprise spherical lenses, and the output lens comprises a spherical lens.

8. The illumination system of claim 1 , further comprising a modulation component configured to modulate the light from the array of light sources.

9. The illumination system of claim 1 , wherein the array of light sources comprises a first array of light sources, the one or more catadioptric lenses comprise one or more first catadioptric lenses, the output lens comprises a first output lens, and the optical path comprises a first optical path, and
the illumination system further comprises:
a second array of light sources oriented substantially ninety degrees relative to the first array of light sources;
one or more second catadioptric lenses arranged to collect light from the second array of light sources;
a third array of lenses arranged in a third row that is substantially perpendicular to a second optical path of light from the one or more second catadioptric lenses;
a fourth array of lenses arranged in a fourth row that is substantially parallel to the third row and substantially perpendicular to the second optical path; and
a second output lens arranged to collect light from the fourth array of lenses.

10. The illumination system of claim 9 , wherein the first array of light sources and the second array of light sources are configured to emit light of respective different wavelengths or to emit light of a same wavelength.

11. The illumination system of claim 9 , wherein the first array of light sources is configured to emit S-polarized light and the second array of light sources is configured to emit P-polarized light.

12. The illumination system of claim 9 , further comprising:
a third array of light sources oriented substantially ninety degrees relative to the second array of light sources;
one or more third catadioptric lenses arranged to collect light from the third array of light sources;
a fifth array of lenses arranged in a fifth row that is substantially perpendicular to a third optical path of light from the one or more third catadioptric lenses;
a sixth array of lenses arranged in a sixth row that is substantially parallel to the fifth row and substantially perpendicular to the third optical path; and
a third output lens arranged to collect light from the sixth array of lenses.

13. The illumination system of claim 12 , further comprising:
a fourth array of light sources oriented substantially ninety degrees relative to the third array of light sources;
one or more fourth catadioptric lenses arranged to collect light from the fourth array of light sources;
a seventh array of lenses arranged in a seventh row that is substantially perpendicular to a fourth optical path of light from the one or more fourth catadioptric lenses;
an eighth array of lenses arranged in an eight row that is substantially parallel to the seventh row and substantially perpendicular to the fourth optical path; and
a fourth output lens arranged to collect light from the eighth array of lenses.

14. The illumination system of claim 1 , wherein the illumination system is an integrated component of a time-of-flight camera.

15. A method for producing a beam of light, comprising:
generating light by a linear array of light sources;
collimating the light by one or more catadioptric lenses to yield first collimated light;
homogenizing the first collimated light in a tangential plane by two cylindrical lens arrays set in tandem to one another to yield homogenized light; and
collimating the homogenized light in a sagittal plane by a cylindrical lens set perpendicular to the two cylindrical lens arrays to yield second collimated light.

16. The method of claim 15 , wherein the generating comprises generating the light by at least one of an array of light emitting diode dies, a laser array, or a vertical-cavity surface-emitting laser (VCSEL) array.

17. The method of claim 15 , wherein the generating comprises at least one of modulating the light or generating a pulsed light beam.

18. A method for producing a beam of light, comprising,
generating light by an array of light sources;
collimating the light in a tangential plane and expanding the light in a sagittal plane by one or more lenses to yield first collimated light;
diffusing and homogenizing the first collimated light to yield homogenized light; and
collimating the homogenized light in the tangential plane and a sagittal plane by a cylindrical lens.

19. The method of claim 18 , wherein the generating comprises generating the light by a vertical-cavity surface-emitting laser (VCSEL) array.

20. The method of claim 19 , wherein:
the collimating the light comprises collimating the light using three biconic lenses,
the diffusing and homogenizing comprises diffusing and homogenizing the first collimated light using a diffuser, and
the collimating the homogenized light comprises collimating the homogenized light using a Fresnel lens.

Assignees

• Rockwell Automation Tech Inc

Inventors

• Tilleman Michael M

Classifications

• G01S17/894

  Three-dimensional [3D] imaging with simultaneous measurement of time-of-flight at a two-dimensional [2D] array of receiver pixels, e.g. time-of-flight cameras or flash lidar · CPC title

• G02B19/0057

  in the form of a laser diode array, e.g. laser diode bar (semiconductor laser arrays with beam combining arrangement H01S5/4012) · CPC title

• G01S7/4815

  using multiple transmitters · CPC title

• G01S17/08

  for measuring distance only (indirect measurement G01S17/46; active triangulation systems G01S17/48) · CPC title

• G02B27/0905

  Dividing and/or superposing multiple light beams · CPC title