Method and apparatus for a light collection and projection system

Patent metadata

Field	Value
Publication number	US-9797571-B2
Application number	US-201414448050-A
Country	US
Kind code	B2
Filing date	Jul 31, 2014
Priority date	Aug 2, 2013
Publication date	Oct 24, 2017
Grant date	Oct 24, 2017

Abstract

A method and apparatus for collecting and projecting light into a specified target illuminance. A lens may be mounted or otherwise paired to a carrier to form a lens/carrier combination, which may then be mounted to a printed circuit board containing a light emitting diode (LED). The lens/carrier combination may establish an optimum optical relationship between the LED and the lens, such that a predetermined photometric distribution of the LED is collected by the lens, while the remaining photometric distribution of the LED is rejected by the carrier. The photometric distribution of neighboring LEDs, if any, may also be rejected by the carrier so that interference light may not be allowed into any lens. A diffuser may then spread the specified target illuminance into a beam pattern that may be compliant with specific standards (e.g., Department of Transportation or Economic Commission for Europe standards).

First claim

What is claimed is:

1. An LED-based lighting system, comprising: a PCB having first and second LEDs; a carrier coupled to the PCB, the carrier including a first and a second aperture above each LED respectively, wherein the apertures are located at a bottom portion of the carrier and are disposed above top portions of the first and second LEDs respectively; a first lens coupled to a top side of the carrier to receive light passed through the first aperture from the first LED; and a second lens coupled to a top side of the carrier to receive light passed through the second aperture from the second LED, wherein the carrier prevents light from the first LED from entering the second lens, wherein the carrier prevents light from the second LED from entering the first lens, and wherein a portion of the light from the first and second LEDs is absorbed by a bottom side of the carrier.

2. The LED-based lighting system of claim 1 , wherein the carrier includes a first locking mechanism configured to accept the first and second lenses.

3. The LED-based lighting system of claim 2 , wherein the first and second lenses include a second locking mechanism configured to accept the first locking mechanism.

4. The LED-based lighting system of claim 1 , wherein the carrier includes a bowl structure configured to reduce light reflections into the first and second lenses.

5. The LED-based lighting system of claim 1 , wherein the carrier includes a texture configured to absorb light.

6. The LED-based lighting system of claim 1 , wherein the carrier includes a color configured to absorb light.

7. The LED-based lighting system of claim 1 , further including a diffuser, wherein the first and second lenses cast light into a primary target illuminance, and the diffuser transforms the light into a secondary target illuminance.

8. The LED-based lighting system of claim 1 , wherein the first and second LEDs are rotated with respect to each other.

9. The LED-based lighting system of claim 1 , wherein the first aperture is centered over the first LED and in response, the target illuminate is centered along an optical axis of the first LED.

10. The LED-based lighting system of claim 1 , wherein the first aperture is not centered over the first LED and in response, the target illuminance is not centered along an optical axis of the first LED.

11. The LED-based lighting system of claim 1 , wherein a separation distance between the bottom portion of the carrier and the top portions of the first and second LEDs is approximately 0.03 inches.

12. The LED-based lighting system of claim 1 , wherein a separation distance between the bottom portion of the carrier and the top portions of the first and second LEDs is approximately 0.04 inches.

13. The LED-based lighting system of claim 1 , wherein a separation distance between the bottom portion of the carrier and the top portions of the first and second LEDs is between approximately 0.03 inches and 0.04inches.

Assignees

• Adams Stephen P
• Holder Ronald G
• Jst Performance Llc

Inventors

• Adams Stephen P
• Holder Ronald G

Classifications

• F21V7/0083

  Array of reflectors for a cluster of light sources, e.g. arrangement of multiple light sources in one plane (combination of two or more reflectors F21V7/0025) · CPC title

• F21K9/62

  using mixing chambers, e.g. housings with reflective walls · CPC title

• F21V13/04

  the elements being reflectors and refractors {(for vehicle rear lights F21S43/40)} · CPC title

• F21V5/007 Primary

  Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane (combination of two or more refractors F21V5/008) · CPC title

• F21V17/04

  the fastening being onto or by the light source · CPC title