Lighting unit, especially for road illumination

Patent metadata

Field	Value
Publication number	US-9797564-B2
Application number	US-201415031238-A
Country	US
Kind code	B2
Filing date	Oct 15, 2014
Priority date	Oct 29, 2013
Publication date	Oct 24, 2017
Grant date	Oct 24, 2017

Abstract

A lighting unit comprising a tapering cavity surrounded by a circumferential reflective wall and extending between a light emission window and a light entrance surface where a light source is (to be) mounted. An optical plate having a light outcoupling structure is provided at the light emission window for redirecting and issuing light as a uniform lighting unit light beam. Said uniform lighting unit light beam has a first beam emission angle β in a first direction and optionally, for example for a rectangular shaped light emission window, a second beam emission angle γ in a second direction transverse to the first direction. The tapering cavity having a first cut-off angle α in said first direction, wherein β=α+2*δ with 0°<δ<=10°, and optionally a second cut-off angles ε in the second direction transverse to the first direction wherein γ=ε+Θ with 0°<=Θ<=10°.

First claim

The invention claimed is:

1. A lighting unit comprising:
a tapering cavity surrounded by a circumferential reflective wall, the cavity extending between a light entrance surface and a light emission window, the light entrance surface being essentially fully covered or is to be essentially fully covered by a light source;
light source holding means provided adjacent or at the light entrance surface for accommodating the light source generating light source light which, during operation, is to be issued into at least a mutually transverse first and a second direction;
an optical plate having a light outcoupling structure with micro-sized elements provided at the light emission window for redirecting light source light to be issued as a redistributed lighting unit light beam along an optical axis, said redistributed lighting unit light beam having a beam emission angle R in the first direction,
the tapering cavity having a first cut-off angle α in said first direction, wherein β=α+2*δ with 0°<δ<=15°, preferably 1°<=δ<=5°, and with 65°<=β<=165°,
the light source has a size S 1 in the first direction and the cavity has a height H in the direction along the optical axis, each micro-sized element has a respective dimension Dn in the first direction with 0.01 mm<=Dn<=Dmax, wherein Dmax, H and S 1 being mutually related according to H>=3*S 1 and Dmax<=1*S 1 .

2. A lighting unit as claimed in claim 1 , wherein in a projection along the optical axis the light emission window and/or the light source has a triangular, square, rectangular, polygonal, round or elliptical form.

3. A lighting unit as claimed in claim 1 , wherein the outcoupling structure is facing towards the light entrance surface.

4. A lighting unit as claimed in claim 1 , wherein said redistributed lighting unit light beam has a second beam emission angle γ in the second direction transverse to the first direction and the tapering cavity has a second cut-off angle ε in the second direction transverse to the first direction, wherein γ=ε+Θ with 0°<=Θ<=20°, preferably 1°<=Θ<=10°.

5. A lighting unit as claimed in claim 4 , wherein ε is in the range of 30°<=ε<=65°.

6. A lighting unit as claimed in claim 1 , wherein the lighting unit comprises a light source at the light entrance surface, wherein the light source has a size Sm in a direction in the plane of the light entrance surface and the cavity has a height H in the direction along the optical axis, each micro-sized element having a dimension Dn in a direction transverse to the optical axis with 0.01 mm<=Dn<=Dmax, wherein Dmax, H and S being mutually related according to H>=3*Sm and Dmax<=1*Sm.

7. A lighting unit as claimed in claim 1 , wherein the micro-sized elements have a dimension Dn in a direction transverse to the optical axis and a facet height h along the optical axis with 0.01 mm<=Dn<=10 mm and 0.01 mm<=h<=Dn.

8. A lighting unit as claimed in claim 1 , wherein the micro-sized elements not directly opposite the light entrance surface have a refractive facet surface facing towards the light entrance surface, preferably said micro-sized elements are in slanted orientation with respect to the optical axis.

9. A lighting unit as claimed in claim 1 , wherein the micro-sized elements not directly opposite the light entrance surface have a refractive facet surface facing away from the light entrance surface.

10. A lighting unit as claimed in claim 1 , wherein the micro-sized elements directly opposite the light entrance surface have a gable-roof shaped cross-section formed by two refractive facet surfaces facing towards the light entrance surface.

11. A lighting unit as claimed in claim 1 , wherein the micro-sized elements are oriented in a slanted/tilted orientation towards the light entrance surface in the first and/or second direction.

12. A lighting unit as claimed in claim 1 , wherein the micro-sized elements are separate, discernable entities forming non-continuous lines with each line comprising a number of said entities.

13. A lighting unit as claimed in claim 1 , wherein the light entrance surface and the light emission window are mutually tilted at a tilt angle φ, φ being in the range of 0<φ<=30°.

14. A lighting unit as claimed in claim 1 , wherein α is in the range of 100°<=α<=160°.

15. A lighting unit as claimed in claim 1 , wherein in a projection along the optical axis the light emission window has a rectangular form with a length to depth aspect ratio in a range of 1.5 to 7, preferably in a range of 4 to 5.5.

16. A lighting unit as claimed in claim 1 , wherein the lighting unit comprises a built in light source, said built-in light source in projection along the optical axis having a light source length to light source depth aspect ratio in a range of 1.5 to 15, preferably in a range of 3 to 10.

17. A lighting unit as claimed in claim 1 , wherein the ratio in surface of the surface of the light emission window and the light source is in the range of 25 to 500.

18. A lighting unit as claimed in claim 1 , wherein the light source comprises a pre-built-in array of LEDs or LED-dies.

Assignees

• Philips Lighting Holding Bv

Inventors

• Pijlman Fetze
• Crompvoets Floris Maria Hermansz
• Vredenborg Arno
• Van Asselt Robert
• Van Lierop Maarten
• Tsang Peter Tjin Sjoe Kong
• Eggink Hendrik Jan

Classifications

• F21Y2101/00

  Point-like light sources · CPC title

• F21Y2105/10

  comprising a two-dimensional [2D] array of point-like light-generating elements · CPC title

• F21W2131/103

  of streets or roads · CPC title

• F21V7/00

  Reflectors for light sources (characterised by cooling arrangements F21V29/505) · CPC title

• F21Y2115/10

  Light-emitting diodes [LED] · CPC title