Exhaust gas purification catalyst and method for producing the same

Patent metadata

Field	Value
Publication number	US-9795945-B2
Application number	US-201615087532-A
Country	US
Kind code	B2
Filing date	Mar 31, 2016
Priority date	Apr 8, 2015
Publication date	Oct 24, 2017
Grant date	Oct 24, 2017

Abstract

An object of the present invention is to provide an exhaust gas purification catalyst for purifying exhaust gas, in particular, fine composite-metal particles contained therein, and a method for producing the same; the exhaust gas purification catalyst according to the present invention includes fine composite-metal particles containing Rh and Pd, wherein, when the fine composite-metal particles in the exhaust gas purification catalyst are analyzed by STEM-EDX, the average ratio of the amount of Pd with respect to the total amount of Rh and Pd in the fine composite-metal particles is 1.7 atomic % or more and 24.8 atomic % or less.

First claim

What is claimed is:

1. An exhaust gas purification catalyst comprising fine composite-metal particles containing Rh and Pd;
wherein, when the fine composite-metal particles in the exhaust gas purification catalyst are analyzed by STEM-EDX, the average ratio of the amount of Pd with respect to the total amount of Rh and Pd in the fine composite-metal particles is 1.7 atomic % or more and 24.8 atomic % or less; and
wherein the average ratio is a value calculated by selecting 10 or more fine particles from the exhaust gas purification catalyst at random; measuring each of all the selected fine particles by STEM-EDX; further selecting all the fine composite-metal particles containing Rh and Pd from all of the randomly selected fine particles; totaling the values of the ratio of the amount of Pd with respect to the total amount of Rh and Pd in each of the fine composite-metal particles; and dividing the total values of the ratio by the total number of the selected fine composite-metal particles.

2. The exhaust gas purification catalyst according to claim 1 , further comprising a powdered support, wherein the fine composite-metal particles are supported on the powdered support.

3. The exhaust gas purification catalyst according to claim 2 , wherein the powdered support is a powdered support selected from the group consisting of SiO 2 , MgO, ZrO 2 , CeO 2 , Al 2 O 3 , TiO 2 , solid solutions thereof, and combinations thereof.

4. The exhaust gas purification catalyst according to claim 2 , wherein the powdered support contains CeO 2 in an amount of more than 0% by mass and 40% by mass or less with respect to the mass of the powdered support.

5. The exhaust gas purification catalyst according to claim 1 , wherein the average ratio is 2 atomic % or more and 20 atomic % or less.

6. The exhaust gas purification catalyst according to claim 1 , wherein the average ratio is 3 atomic % or more and 15 atomic % or less.

7. The exhaust gas purification catalyst according to claim 1 , wherein the average ratio is 4 atomic % or more and 15 atomic % or less.

8. The exhaust gas purification catalyst according to claim 1 , wherein the average ratio is 5 atomic % or more and 13 atomic % or less.

9. The exhaust gas purification catalyst according to claim 1 , wherein the average ratio is 1.7 atomic % or more and 10 atomic % or less.

10. The exhaust gas purification catalyst according to claim 1 , wherein the average ratio is 1.7 atomic % or more and 8 atomic % or less.

11. The exhaust gas purification catalyst according to claim 1 , wherein the average ratio is 1.7 atomic % or more and 6 atomic % or less.

12. A method for purifying exhaust gas, wherein the exhaust gas purification catalyst according to claim 1 is brought into contact with an exhaust gas containing HC, CO and NOx, in a stoichiometric atmosphere, and thereby oxidizing HC and CO, and reducing NOx, to purify the exhaust gas.

13. A method for purifying exhaust gas, wherein the exhaust gas purification catalyst according to claim 1 is brought into contact with an exhaust gas containing NOx in a lean atmosphere, and the NOx is reduced in a rich atmosphere, to purify the exhaust gas.

Assignees

• Toyota Motor Co Ltd

Inventors

• Shirakawa Shogo
• Kamada Yui
• Miyazaki Tatsuya

Classifications

• B01D53/945 Primary

  characterised by a specific catalyst · CPC title

• B01J2235/10

  Infrared [IR] · CPC title

• B01J2235/00

  Indexing scheme associated with group B01J35/00, related to the analysis techniques used to determine the catalysts form or properties · CPC title

• B01J2523/822

  Rhodium · CPC title

• B01D2255/30

  Silica · CPC title