Cooling structure for slip ring device

Patent metadata

Field	Value
Publication number	US-9793784-B2
Application number	US-201314441297-A
Country	US
Kind code	B2
Filing date	Nov 14, 2013
Priority date	Dec 5, 2012
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

There is provided a cooling structure whose performance for cooling ring members and brushes is enhanced. In a cooling structure applied to a slip ring device including ring members provided to an input shaft and brushes contacting with these ring members, the input shaft includes a shaft member where an external spline portion is formed, and a cylindrical member that is installed over the external circumference of the shaft member so that an internal spline portion formed on the cylindrical member is meshed with the external spline portion, and that the ring members are fixed to the cylindrical member. The internal spline portion is formed upon a portion of the inner circumferential surface of the cylindrical member that lies on the radially inward side of the ring members.

First claim

The invention claimed is:

1. A cooling structure applied to a slip ring device comprising at least one ring member provided upon a rotation shaft and at least one brush being provided for each of said at least one ring member to contact with the ring member, wherein said rotation shaft comprises:
a shaft member upon an outer circumferential surface of which an external spline portion is formed; and
a cylindrical member installed over an outer circumference of said shaft member so that an internal spline portion formed on an inner circumferential surface of said cylindrical member is meshed with said external spline portion, and said cylindrical member is provided with said at least one ring member that is fixed to an outer circumferential surface of said cylindrical member, and
said internal spline portion is formed on a portion of an inner circumferential surface of said cylindrical member, the portion lying on a radially inward side with respect to said at least one ring member.

2. The cooling structure according to claim 1 , further comprising a coolant supply device that supplies coolant to a space where said internal spline portion is disposed, the space being defined between said shaft member and said cylindrical member.

3. The cooling structure according to claim 2 , wherein:
said external spline portion is formed upon a portion of the outer circumferential surface of said shaft member, the portion lying on a radially inward side with respect to said at least one ring member; and
in at least one of said internal spline portion and said external spline portion, missing spline portions at each of which one of ridges arranged in a circumferential direction is lacked are provided.

4. The cooling structure according to claim 2 , wherein:
said rotation shaft is provided to a rotating electrical machine;
a plurality of said ring members are provided upon said rotation shaft so as to be lined up in sequence along an axial-line direction;
during operation of said rotating electrical machine, temperature differences are generated between the plurality of ring members;
said external spline portion is provided upon a portion of the outer circumferential surface of said shaft member, the portion lying on a radially inward side with respect to the plurality of ring members;
in at least one of said internal spline portion and said external spline portion, a missing spline range is provided in which all ridges arranged in a circumferential direction are lacked over a predetermined length in the axial-line direction; and said missing spline range is provided on a radially inward side with respect to one of the ring members whose temperature is the lowest during the operation of said rotating electrical machine.

5. The cooling structure according to claim 2 , wherein:
said rotation shaft is provided to a rotating electrical machine;
three of the ring members are provided upon said rotation shaft so as to be lined up in sequence along an axial-line direction;
said external spline portion is provided upon a portion of the outer circumferential surface of said shaft member, the portion lying on a radially inward side with respect to the three ring members;
in at least one of said internal spline portion and said external spline portion, a missing spline range is provided in which all ridges arranged in a circumferential direction are lacked over a predetermined length in the axial-line direction; and
said missing spline range is provided on a radially inward side with respect to two of the three ring members disposed at both ends of the three ring members.

6. The cooling structure according to claim 4 , wherein missing spline portions at each of which one of ridges arranged in a circumferential direction is lacked are provided in at least one of said internal spline portion and said external spline portion.

7. The cooling structure according to claim 1 , wherein
said rotation shaft is provided to a rotating electrical machine,
said rotating electrical machine comprises: a first rotor that is disposed around the external circumference of said rotation shaft so as to leave a space between the first rotor and the rotation shaft, and also is linked to said cylindrical member; and a second rotor that is disposed coaxially around the external circumference of said first rotor and also is rotatable relatively to said first rotor, and
said slip ring device is disposed in said space between said first rotor and said rotation shaft.

8. The cooling structure according to claim 7 , further comprising:
a coolant passage that comprises a first flow passage provided so as to extend along a center portion of said shaft member in an axial-line direction, a second flow passage defined between said shaft member and said cylindrical member and provided with said internal spline portion, and a connection passage that connects said first flow passage and said second flow passage; and
a coolant supply device that supplies coolant to said coolant passage so that said coolant flows in order through said first flow passage, said connection passage, and said second flow passage,
and wherein:
a plurality of said ring members are provided upon said rotation shaft so as to be lined up in sequence along the axial-line direction;
said first flow passage is provided so as to pass through the radially inward side with respect to said plurality of ring members, and one end portion of said first flow passage is located on the radially inward side with respect to a ring member that is disposed at one end of said sequence of said plurality of ring members; and
said connection passage is provided so as to extend in a radially outward direction from said one end portion of said first flow passage.

9. The cooling structure according to claim 8 , wherein:
said rotating electrical machine is installed to a drive system of a vehicle;
said shaft member is linked to an output shaft of an internal combustion engine, and said second rotor is linked to an input shaft of a transmission;
said one end portion of said first flow passage and said connection passage are disposed on the radially inward side with respect to a ring member that is disposed closest to said internal combustion engine within said sequence of said plurality of ring members; and
said coolant supply device supplies said coolant to said coolant passage so that said coolant first flows through said first flow passage from a transmission side to an internal combustion engine side, then flows from said first flow passage via said connection passage into said second flow passage, and then flows through said second flow passage from said internal combustion engine side to said transmission side.

10. The cooling structure according to claim 8 , wherein:
said rotating electrical device is a three phase AC type rotating electrical machine;
three of said ring members are provided upon said rotation shaft so as to be lined up in sequence along the axial-line direction;
said external spline portion is formed upon a portion of the outer circumferential surface of said shaft member, the portion lying on the radially inward side with respect to said three ring members;
in at least one of said internal spline portion and said external spline portion, a missing spline range is provided in which all ridges arranged in a circumferential direction are lacked over a predetermined length in the axial-line direction; and
said missing spline range is provided on the radially inward side with respect to at least one of two ring members lying at both ends of the three ring members.

11. The cooling structure according to claim 10 , wherein, missing spline portions at each of w

Assignees

• Toyota Motor Co Ltd

Inventors

• Tominaga Satoshi
• Shiina Takahiro
• Murakami Akira
• Takayama Hitoshi
• Asami Shu
• Watanabe Takao
• Uetsuji Kiyoshi
• Yumoto Shuji
• Fujiwara Hirofumi

Classifications

• B60L50/16

  with provision for separate direct mechanical propulsion · CPC title

• H02K13/003

  Structural associations of slip-rings · CPC title

• B60L2240/507

  Operating parameters · CPC title

• B60L50/61

  by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles · CPC title

• H02K9/28 Primary

  Cooling of commutators, slip-rings or brushes e.g. by ventilating · CPC title