Fuel cell system

Patent metadata

Field	Value
Publication number	US-9793558-B2
Application number	US-201214390586-A
Country	US
Kind code	B2
Filing date	Apr 6, 2012
Priority date	Apr 6, 2012
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

A fuel cell system of the present invention can suppress an excessively wet or dry state of a fuel cell stack so as to thereby ensure the durability of the fuel cell stack. The fuel cell system supplies an oxidant gas with a reduced flow rate per unit time and for a long time period if the rate of voltage decrease of the stack becomes faster than a threshold rate, and supplies the oxidant gas with an increased flow rate per unit time and for a short time period if the rate of voltage decrease becomes slower than a threshold rate.

First claim

What is claimed is:

1. A fuel cell system comprising:
a fuel cell stack including a plurality of unit cells, each having an anode and a cathode;
a fuel gas supply system comprising a fuel tank and a first valve that supplies a fuel gas to the anode;
an oxidant gas supply system comprising an air compressor and a second valve that supplies an oxidant gas to the cathode;
a state detection unit that is programmed to detect a dry/wet state of the unit cell; and
a control unit that is programmed to control the fuel gas supply system and the oxidant gas supply system so that power generation is performed by the fuel cell stack in response to a required electric power, and that is also programmed to control the fuel gas supply system and the oxidant gas supply system based on a result of detection by the state detection unit,
wherein, when the required electric power is equal to or lower than a predetermined value and when an intermittent operation is being performed in which the power generation by the fuel cell stack is suppressed, the control unit is programmed to monitor an output terminal voltage of the fuel cell stack so that the output terminal voltage has a value which is equal to or lower than an upper limit voltage for the intermittent operation and is equal to or greater than a lower limit voltage for the intermittent operation, and is programmed to supply the oxidant gas based on a result of the monitoring, and
wherein the control unit is programmed to perform an output ensuring mode in which the oxidant gas is supplied with a reduced flow rate per unit time and for a long time period if the unit cell is determined as being in a wet state, while the oxidant gas is supplied with an increased flow rate per unit time and for a short time period if the unit cell is determined as being in a dry state.

2. The fuel cell system according to claim 1 ,
wherein the state detection unit is programmed to detect the dry/wet state of the unit cell by measuring a rate of voltage decrease, which is a rate of decrease of the output terminal voltage from the upper limit voltage to the lower limit voltage due to a shortage of oxygen, and
wherein the control unit is programmed to determine that the unit cell is in a dry state when the rate of voltage decrease is equal to or lower than a lower limit threshold rate and is programmed to determine that the unit cell is in a wet state when the rate of voltage decrease is equal to or greater than an upper limit threshold rate.

3. The fuel cell system according to claim 2 ,
wherein the control unit is programmed to learn the relationship between the rate of voltage decrease and an output of the fuel cell stack generated after the intermittent operation, and is programmed to change the threshold rate for the rate of voltage decrease.

4. The fuel cell system according to claim 2 ,
wherein the control unit is programmed to monitor transition of the rate of voltage decrease after the output ensuring mode starts being performed, and the control unit is programmed to correct the upper limit threshold downward if the rate of voltage decrease does not increase.

5. The fuel cell system according to claim 1 ,
wherein the control unit is programmed to cause the air compressor to rotate inertially for a long time if the unit cell is in a wet state, and is programmed to forcibly stop the air compressor if the unit cell is in a dry state.

6. A fuel cell system comprising:
a fuel cell stack including a plurality of unit cells, each having an anode and a cathode;
a fuel gas supply system comprising a fuel tank and a first valve that supplies a fuel gas to the anode;
an oxidant gas supply system comprising an air compressor and a second valve that supplies an oxidant gas to the cathode; and
a control unit that is programmed to control the fuel gas supply system and the oxidant gas supply system so that power generation is performed by the fuel cell stack in response to a required electric power,
wherein, when the required electric power is equal to or lower than a predetermined value and when an intermittent operation is being performed in which the power generation by the fuel cell stack is suppressed, the control unit is programmed to monitor an output terminal voltage of the fuel cell stack so that the output terminal voltage has a value which is equal to or lower than an upper limit voltage for the intermittent operation and is equal to or greater than a lower limit voltage for the intermittent operation, and is programmed to supply the oxidant gas based on a result of the monitoring,
wherein the control unit is programmed to measure a rate of voltage decrease, which is a rate of decrease of the output terminal voltage from the upper limit voltage to the lower limit voltage due to a shortage of oxygen, and
wherein the control unit is programmed to supply the oxidant gas with a reduced flow rate per unit time and for a long time period if the rate of voltage decrease is equal to or greater than an upper limit threshold rate, and is programmed to supply the oxidant gas with an increased flow rate per unit time and for a short time period if the rate of voltage decrease is equal to or lower than a lower limit threshold rate.

Assignees

• Tanaka Michihito
• Toyota Motor Co Ltd

Inventors

• Tanaka Michihito

Classifications

• H01M8/04119

  with simultaneous supply or evacuation of electrolyte; Humidifying or dehumidifying · CPC title

• H01M8/04559

  of fuel cell stacks · CPC title

• H01M8/04104

  Regulation of differential pressures · CPC title

• H01M8/04753

  of fuel cell reactants · CPC title

• H01M8/0485 Primary

  of the electrolyte · CPC title