Method of manufacturing flat panel display for heating sealing unit with different laser beams

Patent metadata

Field	Value
Publication number	US-9793082-B2
Application number	US-201514598024-A
Country	US
Kind code	B2
Filing date	Jan 15, 2015
Priority date	Jul 21, 2014
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

A method of manufacturing a flat panel display is disclosed. In one aspect, the method includes forming a plurality of display elements over a first substrate and forming over the first substrate or a second substrate a plurality of sealing units respectively surrounding the display elements. The method further c includes arranging the first and second substrates to face each other and emitting a laser beam to the sealing units so as to bond the first and second substrates. The emitting includes (a) emitting a first laser beam, from a first laser source, clockwise or counterclockwise along perimeters of the sealing units and (b) substantially simultaneously emitting a second laser beam, from a second laser source, to facing sides of adjacent ones of the sealing units.

First claim

What is claimed is:

1. A method of manufacturing a flat panel display, the method comprising:
forming a plurality of display elements over a first substrate;
forming over the first substrate or a second substrate a plurality of sealing units respectively surrounding the display elements;
arranging the first and second substrates to face each other; and
emitting a laser beam to the sealing units so as to bond the first and second substrates,
wherein the emitting comprises:
(a) emitting a first laser beam, from a first laser source, clockwise or counterclockwise along perimeters of the sealing units; and
(b) substantially simultaneously emitting a second laser beam, from a second laser source different from the first laser source, to facing sides of adjacent ones of the sealing units onto which the first laser beam has been emitted.

2. The method of claim 1 , wherein during the emitting (a), points in time at which the first laser beams are emitted to the facing sides of the adjacent sealing units are different from each other.

3. The method of claim 2 , wherein the emitting (a) is performed such that the heights of the facing sides of the adjacent sealing units are different from each other.

4. The method of claim 3 , wherein the emitting (b) is performed such that the heights of the facing sides of the adjacent sealing units are substantially identical to each other.

5. The method of claim 4 , wherein each of the sealing units comprises a first portion to which the second laser beam is emitted and a second portion to which the second laser beam is not emitted, and wherein the first and second portions have different colors.

6. The method of claim 1 , wherein the second laser source comprises a single laser source.

7. The method of claim 1 , further comprising cutting the first substrate and the second substrate along a cutting line according to unit display elements.

8. A method of manufacturing a flat panel display, the method comprising:
providing a plurality of sealing units to respectively surround a plurality of display elements formed between first and second substrates facing each other;
first emitting a first laser beam, from a first laser source, clockwise or counterclockwise along perimeters of the sealing units; and
second emitting a second laser beam substantially simultaneously, from a second laser source different from the first laser source, to facing sides of adjacent ones of the sealing units onto which the first laser beam has been emitted.

9. The method of claim 8 , wherein during the first emitting, points in time at which the first laser beams are emitted to the facing sides of the adjacent sealing units are different from each other.

10. The method of claim 9 , wherein the first emitting is performed such that the heights of the facing sides of the adjacent sealing units are different from each other.

11. The method of claim 10 , wherein the second emitting is performed such that the heights of the facing sides of the adjacent sealing units are substantially identical to each other.

12. The method of claim 11 , wherein each of the sealing units comprises a first portion to which the second laser beam is emitted and a second portion to which the second laser beam is not emitted, and wherein the first and second portions have different colors.

13. The method of claim 8 , wherein the second laser source comprises a single laser source.

14. A method of manufacturing a flat panel display, the method comprising:
forming a plurality of display elements between first and second substrates;
forming a plurality of sealing units between the first and second substrates to respectively surround the display elements;
sequentially emitting a first laser beam, from a first laser source, along perimeters of the sealing units; and
substantially simultaneously emitting a second laser beam, from a second laser source different from the first laser source, to facing sides of adjacent ones of the sealing units onto which the first laser beam has been emitted.

15. The method of claim 14 , wherein the perimeters comprise the facing sides of the adjacent sealing units, and wherein the sequentially emitting is performed such that the heights of the facing sides of the adjacent sealing units are different from each other.

16. The method of claim 14 , wherein the substantially simultaneously emitting is performed such that the heights of the facing sides of the adjacent sealing units are substantially identical to each other.

17. The method of claim 16 , wherein each of the sealing units comprises a first portion to which the second laser beam is emitted and a second portion to which the second laser beam is not emitted, and wherein the first and second portions have different colors.

18. The method of claim 14 , wherein the second laser source comprises a single laser source.

19. The method of claim 14 , wherein the sealing units are arranged in a column and row configuration.

20. The method of claim 14 , wherein the sealing units are spaced apart from each other.

Assignees

• Samsung Display Co Ltd

Inventors

• Kim Taekon

Classifications

• H01J9/261 Primary

  the vessel being for a flat panel display (for flat discharge lamps H01J9/268) · CPC title

• H01L2251/566

  Electricity · mapped topic

• G02F1/1339

  Gaskets; Spacers; Sealing of cells · CPC title

• H01L51/5246

  Electricity · mapped topic

• G02F1/133351

  Manufacturing of individual cells out of a plurality of cells, e.g. by dicing · CPC title