Resistor and manufacturing method

Patent metadata

Field	Value
Publication number	US-9793033-B2
Application number	US-201514920999-A
Country	US
Kind code	B2
Filing date	Oct 23, 2015
Priority date	Oct 24, 2014
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

There is provided a resistor in which a first resistive part of a resistive element that electrically conducts between a pair of electrodes formed on either end of an insulating substrate has a meandering pattern meandering on the substrate surface and a swelling pattern that has a form in which a part of the meandering pattern swells out from the stroke width of the meandering pattern, a second resistive part that is electrically connected in series to the first resistive part is shorter than the entire length of the first resistive part, and has a wider width than the stroke width of the meandering pattern, and a trimming groove is formed in at least either the swelling pattern or the second resistive part. This can improve resistance accuracy and provide a high voltage resistor with high withstand voltage property.

First claim

The invention claimed is:

1. A resistor, comprising a resistive element electrically conducting between a pair of electrodes formed on an insulating substrate, wherein said resistive element comprises:
a first resistive part having a meandering pattern and a swelling pattern that is connected to the meandering pattern and has a form in which a part of the meandering pattern swells out from a stroke width of the meandering pattern; and
a second resistive part that is shorter than an entire length of the first resistive part, has a wider width than the stroke width of the meandering pattern, and is electrically connected in series to the first resistive part, wherein a trimming groove is at least formed in one of the swelling pattern and the second resistive part;
said resistor further comprising:
an intermediate electrode connecting the first resistive part and the second resistive part; and
a protective film formed to cover the first resistive part, the second resistive part and the intermediate electrode; and
wherein the protective film prevents the intermediate electrode from being externally conducted.

2. The resistor according to claim 1 , wherein the second resistive part has a linear form.

3. The resistor according to claim 2 , wherein the trimming groove is formed in the second resistive part, and wherein a width of a remaining part of the second resistive part in a region of the second resistive part where the trimming groove is formed is equal to or greater than the stroke width of the meandering pattern.

4. The resistor according to claim 1 , wherein the first resistive part and the second resistive part are constituted by a same resistive material.

5. A manufacturing method for a resistor having a resistive element electrically conducting between a pair of electrodes formed on an insulating substrate, said manufacturing method comprising:
forming a first resistive part having a meandering pattern and a swelling pattern that is connected to the meandering pattern and has a form in which a part of the meandering pattern swells out from a stroke width of the meandering pattern, and a second resistive part that is shorter than an entire length of the first resistive part, has a wider width than the stroke width of the meandering pattern, and is electrically connected in series to the first resistive part via an intermediate electrode;
removing a part of the swelling pattern for adjusting resistance so as to elongate a passage of an electric current of the first resistive part;
narrowing a width of a predetermined region of the second resistive part for adjusting resistance, wherein a width of a remaining part of the predetermined region of the second resistive part where a trimming groove is formed is equal to or greater than the stroke width of the meandering pattern; and
forming a protective film to cover the first resistive part, the second resistive part and the intermediate electrode, where the protective film prevents the intermediate electrode from being externally conducted.

6. The manufacturing method for a resistor according to claim 5 , wherein the removing is performed through sand blasting, and the narrowing is performed using a laser.

Assignees

• Koa Corp

Inventors

• Fukao Hiroyuki

Classifications

• H01C3/10

  the resistive element having zig-zag or sinusoidal configuration · CPC title

• H01C7/1006

  Thick film varistors · CPC title

• H01C3/12

  lying in one plane · CPC title

• H01C17/065

  by thick film techniques, e.g. serigraphy · CPC title

• H01C1/14 Primary

  Terminals or tapping points specially adapted for resistors; Arrangements of terminals or tapping points on resistors · CPC title