Flexible, pressure-balanced cable assembly

Patent metadata

Field	Value
Publication number	US-9793029-B2
Application number	US-201514601589-A
Country	US
Kind code	B2
Filing date	Jan 21, 2015
Priority date	Jan 21, 2015
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

Some embodiments include a flexible, pressure-balanced cable assembly. The cable assembly has a tubular-shaped flexible outer sleeve that surrounds an electrical cable. A plurality of seals is positioned along the length of the flexible sleeve within the space formed between the inner surface of the flexible sleeve and the outer surface of the electrical cable. The seals partition the space into a plurality of individual chambers. Each chamber is filled with dielectric fluid. The seals are independently and bi-directionally movable in response to a pressure difference between the inside of the cable assembly and the external environment thereby balancing the pressure between the inside of the cable assembly and the external environment.

First claim

What is claimed is:

1. A flexible, pressure-balanced sleeve assembly for a cable termination, the sleeve assembly comprising:
a flexible outer sleeve surrounding an electrical cable;
a plurality of seals positioned between the flexible outer sleeve and the electrical cable;
a plurality of chambers defined between each of the plurality of seals; and
dielectric fluid contained within each of the plurality of chambers,
wherein each of the plurality of seals is configured to travel along a section of a length of the electrical cable in response to differences between a pressure within a respective chamber and a pressure outside of the respective chamber.

2. The flexible, pressure-balanced sleeve assembly of claim 1 , wherein the flexible outer sleeve comprises a non-electrically conductive plastic.

3. The flexible, pressure-balanced sleeve assembly of claim 1 , wherein the electrical cable comprises an inner conductive core and an insulative layer positioned over the inner conductive core.

4. The flexible, pressure-balanced sleeve assembly of claim 1 , wherein the plurality of seals comprises O-ring seals.

5. The flexible, pressure-balanced sleeve assembly of claim 4 , wherein each of the plurality of seals is spaced apart from one another.

6. The flexible, pressure-balanced sleeve assembly of claim 1 , further comprising:
a first fitting surrounding the electrical cable and attached to a first end of the flexible outer sleeve; and
a second fitting surrounding the electrical cable and attached to a second end of the flexible outer sleeve.

7. The flexible, pressure-balanced sleeve assembly of claim 6 , wherein the first fitting comprises a fill port for distributing the dielectric fluid contained within each of the plurality of chambers.

8. The flexible, pressure-balanced sleeve assembly of claim 7 , wherein the fill port is in communication with an environment external to the flexible, pressure-balanced sleeve assembly.

9. The flexible, pressure-balanced sleeve assembly of claim 8 , wherein the second fitting comprises a port hole that is in communication with the environment external to the flexible, pressure-balanced sleeve assembly.

10. The flexible, pressure-balanced sleeve assembly of claim 1 , wherein each of the plurality of seals is independently movable along the electrical cable.

11. A flexible, pressure-balanced electrical cable assembly comprising:
an electrical cable;
a flexible tubing positioned over the electrical cable and defining a space between an inner surface of the flexible tubing and an outer surface of the electrical cable;
a plurality of O-ring seals positioned between the inner surface of the flexible tubing and the outer surface of the electrical cable,
wherein the plurality of O-ring seals, in combination with the inner surface of the flexible tubing and the outer surface of the electrical cable, delimit a plurality of individual chambers in the space; and
dielectric fluid contained within each of the individual chambers,
wherein each of the plurality of O-ring seals is independently movable along the outer surface of the electrical cable in response to differences between a pressure within the flexible, pressure-balanced electrical cable assembly and a pressure outside of the assembly.

12. The flexible, pressure-balanced electrical cable assembly of claim 11 , wherein the electrical cable comprises an inner conductive core and an insulative layer positioned over the inner conductive core.

13. The flexible, pressure-balanced electrical cable assembly of claim 12 , wherein the flexible tubing comprises a non-electrically conductive plastic.

14. The flexible, pressure-balanced electrical cable assembly of claim 13 , wherein the plurality of O-ring seals is positioned between the inner surface of the flexible tubing and an outer surface of the insulative layer of the electrical cable.

15. The flexible, pressure-balanced electrical cable assembly of claim 11 , wherein each adjacent pair of O-ring seals delimits and seals a respective individual chamber.

16. The flexible, pressure-balanced electrical cable assembly of claim 11 , wherein the electrical cable comprises at least a first conductor and a second conductor joined together via a contact socket.

17. The flexible, pressure-balanced electrical cable assembly of claim 16 , wherein a first portion of the plurality of O-ring seals is positioned between the inner surface of the flexible tubing and the outer surface of the first conductor, and wherein a second portion of the plurality of O-ring seals is positioned between the inner surface of the flexible tubing and the outer surface of the second conductor.

18. The flexible, pressure-balanced electrical cable assembly of claim 11 , further comprising a first fitting surrounding the electrical cable and attached to a first end of the flexible tubing, the first fitting comprising at least a fill port useable for distributing the dielectric fluid contained with each of the individual chambers, the fill port in communication with an external environment.

19. The flexible, pressure-balanced electrical cable assembly of claim 18 further comprising a second fitting surrounding the electrical cable and attached to a second end of the flexible tubing, the second fitting comprising at least a port hole in communication with the external environment.

20. A method of pressure-balancing a termination of an electrical cable, the method comprising:
positioning the electrical cable within a flexible outer sleeve, wherein a space is defined between an outer surface of the electrical cable and an inner surface of the flexible outer sleeve;
positioning a plurality of O-ring seals in the space, wherein positioning the plurality of O-ring seals comprises:
spacing apart each O-ring seal of the plurality of O-ring seals along a length of the flexible outer sleeve; and
distributing dielectric fluid between] each of the plurality of O-ring seals, wherein each adjacent pair of O-ring seals, in combination with the inner surface of the flexible outer sleeve and the outer surface of the electrical cable, delimits and seals an individual chamber containing the dielectric fluid.

21. The method of claim 20 , wherein the electrical cable comprises at least a first conductor and a second conductor joined together via a contact socket.

Assignees

• Itt Mfg Entpr Llc
• Itt Mfg Entpr Llc

Inventors

• Williams Roger C
• Lang Stephen T

Classifications

• E21B17/028

  Electrical or electro-magnetic connections · CPC title

• H02G15/046

  with bores or protruding portions allowing passage of cable conductors · CPC title

• H02G15/23

  Cable-end sealings · CPC title

• H02G1/14 Primary

  for joining or terminating cables · CPC title

• H02G15/24

  Cable junctions · CPC title