System and method for measuring thermal degradation of composites

Patent metadata

Field	Value
Publication number	US-9791365-B2
Application number	US-201514855892-A
Country	US
Kind code	B2
Filing date	Sep 16, 2015
Priority date	Sep 16, 2015
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

A system for measuring thermal degradation of composites, may include a housing having an interior with an opening shaped to expose a test area of the composite to be tested to the interior; a light-emitting diode that emits primarily ultraviolet radiation, the diode mounted on the housing to direct the ultraviolet radiation into the interior and through the opening; an image sensor mounted on the housing and open to the interior to receive radiation emitted from the test area passing through the opening into the interior; and an image processor connected to receive a signal from the image sensor, the image processor determining a presence or absence of thermal degradation of the test area in response to the signal.

First claim

What is claimed is:

1. A system for measuring thermal degradation of composites, the system comprising:
a housing having an interior with an opening shaped to expose a test area of the composite to be tested to the interior;
a light-emitting diode that emits primarily ultraviolet radiation, the diode mounted on the housing to direct the ultraviolet radiation into the interior and through the opening;
an image sensor mounted on the housing and open to the interior to receive radiation emitted from the test area, in response to the ultraviolet radiation, passing through the opening into the interior and generate a signal in response thereto;
the housing having a first reflective surface positioned in the interior that is shaped and positioned to receive the radiation emitted from the test area and reflect the radiation emitted from the test area to the image sensor, the first reflective surface including a first parabolic mirror mounted on the upper wall and a second parabolic mirror mounted on the lower wall, the first and the second parabolic mirrors shaped and positioned such that the first parabolic mirror receives the radiation emitted from the test area and reflects the radiation emitted from the test area to the second parabolic mirror, and the second parabolic mirror is shaped and positioned to reflect the radiation reflected from the first parabolic mirror to the image sensor;
a second reflective surface mounted in the interior and positioned between the first and the second parabolic mirrors to receive the ultraviolet radiation from the light-emitting diode and reflect the ultraviolet radiation to the opening in the housing; and
an image processor connected to receive the signal from the image sensor, the image processor programmed to determine a presence or an absence of thermal degradation of the test area in response to the signal, and the image processor including a display that displays one or both of a live image of the test area and a thermal map of the test area.

2. The system of claim 1 , wherein the housing includes a side wall, an upper wall attached to the side wall, and a lower wall attached to the side wall, the side wall, the upper wall and the lower wall defining the interior of the housing.

3. The system of claim 2 , wherein the light-emitting diode is mounted in the side wall; the image sensor is mounted in the upper wall; and the opening is formed in the lower wall.

4. The system of claim 3 , wherein the second parabolic mirror includes a circular passage that connects the opening with the interior of the housing.

5. The system of claim 4 , wherein the first parabolic mirror includes a recess that receives an ultraviolet-blocking filter adjacent the image sensor.

6. The system of claim 1 , wherein the housing includes a generally cylindrical side wall, a disk-shaped upper wall and a disk-shaped lower wall that combine to define the interior; and wherein the side wall includes a side opening that receives the light-emitting diode.

7. The system of claim 1 , wherein the second reflective surface includes an ellipsoid mirror.

8. The system of claim 7 , wherein the ellipsoid mirror is attached to a holder that is attached to the side wall.

9. The system of claim 1 , further comprising a high-pass filter mounted in the housing, the high-pass filter permitting only the ultraviolet component of the primarily ultraviolet radiation from the light-emitting diode to pass through the high-pass filter and enter the interior.

10. The system of claim 9 , wherein the light-emitting diode includes a ball lens to focus the primarily ultraviolet radiation emitted by the light-emitting diode.

11. The system of claim 1 , further comprising an ultraviolet filter that allows visible light radiation to pass, the ultraviolet filter mounted on the housing such that only visible light radiation reaches the image sensor from the interior.

12. The system of claim 1 , wherein the image sensor is a digital camera.

13. The system of claim 1 , wherein the image processor is selected from a laptop computer and a mobile device.

14. The system of claim 1 , wherein the image processor is programmed to compare a ratio of color intensities of the radiation emitted from the test area of two colors selected from red and green, red and blue, and blue and green; compare the ratio to a stored value; and the image processor is further programmed to indicate the presence or the absence of thermal degradation in the test area dependent upon the comparison of the ratio to the stored value on the display.

15. The system of claim 14 , wherein the image processor is programmed to indicate thermal degradation on the display if the ratio is selected from less than the stored value, and greater than the stored value.

16. The system of claim 15 , wherein the image processor is programmed to activate a first indicator on the display if the image processor detects thermal degradation of the test area, and a second activator on the display if the image processor does not detect thermal degradation of the test area.

17. The system of claim 15 , wherein the image processor is programmed to assign a first color to an area of no thermal degradation, and a second color to an area of thermal degradation, on the thermal map of the display.

18. The system of claim 17 , wherein the image processor is programmed to actuate the display to show a composite image of the test area in which areas of no thermal degradation are colored with the first color, and areas of thermal degradation are colored with the second color.

19. A system for measuring thermal degradation of composites, the system comprising:
a housing having an interior with a side wall, a top wall, and a bottom wall forming an interior, the housing having an opening shaped to expose a test area to be tested to the interior;
a light-emitting diode that emits primarily ultraviolet radiation, the diode mounted in the side wall of the housing to direct the ultraviolet radiation into the interior and through the opening, and including a high-pass filter that allows only ultraviolet radiation from the light-emitting diode to enter the interior;
an ellipsoid mirror mounted on the side wall within the interior and shaped and positioned to receive the ultraviolet radiation and reflect the ultraviolet radiation through the opening;
an image sensor mounted on the top wall of the housing and open to the interior to receive radiation emitted from the test area passing through the opening and generate a signal in response thereto;
a first parabolic mirror mounted on the top wall within the interior, and a second parabolic mirror mounted on the bottom wall within the interior, the first parabolic mirror facing the second parabolic mirror such that the radiation emitted by the test area is reflected from the first parabolic mirror to the second parabolic mirror, and from the second parabolic mirror to the image sensor, and wherein the ellipsoid mirror is positioned between the first parabolic mirror and the second parabolic mirror; and
an image processor connected to receive a signal from the image sensor, the image processor having a display, the image processor programmed to determine a presence or an absence of thermal degradation of the test area in response to the signal, and the image processor is programmed to actuate the display to display one or both of a live image of the test area and a thermal map of the test area.

20. A method for measuring thermal degradation of composites, the method comprising:
actu

Assignees

• Boeing Co

Inventors

• Shelley Jr Paul H
• Werner Gregory J
• Milosevic Milan

Classifications

• G01N21/27 Primary

  using photo-electric detection (G01N21/31 takes precedence){; circuits for computing concentration (logarithmic circuits G06G7/24; photometric circuits in general G01J)} · CPC title

• G01N21/33 Primary

  using ultraviolet light (G01N21/39 takes precedence) · CPC title

• G01N21/6456

  Spatial resolved fluorescence measurements; Imaging · CPC title

• G02B17/061

  on-axis systems with at least one of the mirrors having a central aperture · CPC title

• G02B17/008

  Systems specially adapted to form image relays or chained systems · CPC title