Polymer composite wireline cables comprising optical fiber sensors

Patent metadata

Field	Value
Publication number	US-9791334-B2
Application number	US-201514771249-A
Country	US
Kind code	B2
Filing date	Apr 28, 2015
Priority date	May 16, 2014
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

A polymer composite wireline cable comprising: a polymeric matrix material; at least one reinforced fiber embedded in the polymeric matrix material; and at least one optical fiber disposed in the polymeric matrix material, the at least one optical fiber having at least one pair of Bragg grating sensors, wherein one of the pair of Bragg grating sensors is configured to experience loading strain and the other of the pair of Bragg grating sensors is configured not to experience loading strain.

First claim

The invention claimed is:

1. A polymer composite wireline cable comprising:
a polymeric matrix material;
at least one reinforced fiber embedded in the polymeric matrix material; and
at least one optical fiber disposed in the polymeric matrix material, the at least one optical fiber having at least one pair of Bragg grating sensors, wherein one of the pair of Bragg grating sensors is configured to experience loading strain and the other of the pair of Bragg grating sensors is configured not to experience loading strain, the pair of Bragg grating sensors are located on the same fiber optical cable, and the pair of Bragg grating sensors have the same central resonant wavelength.

2. The polymer composite wireline cable of claim 1 , wherein the polymer matrix material is a high-performance thermoplastic polymer.

3. The polymer composite wireline cable of claim 2 , wherein the high-performance thermoplastic polymer is selected from the group consisting of polyphenylene sulfide, polysulfone, polyethersulfone, polyaryletherketone, polyetheretherketone, polyimide, any derivative thereof, and any combination thereof.

4. The polymer composite wireline cable of claim 1 , wherein the reinforced fiber is selected from the group consisting of a carbon fiber, a ceramic fiber, a glass fiber, a metal fiber, and any combination thereof.

5. The polymer composite wireline cable of claim 1 , wherein the one of the pair of the Bragg grating sensors configured to experience loading strain measures both loading strain and temperature, and the other of the pair of the Bragg grating sensors configured not to experience loading strain measures temperature only.

6. The polymer composite wireline cable of claim 1 , wherein the one of the pair of the Bragg grating sensors configured to experience loading strain, and the other of the pair of the Bragg grating sensors configured not to experience loading strain are separated by a length in the range of about 1 cm to about 100000 cm.

7. The polymer composite wireline cable of claim 1 , wherein the pair of Bragg grating sensors each has a strain sensitivity in the range of about 0.75 pm/μ∈ to about 10.5 pm/μ∈.

8. The polymer composite wireline cable of claim 1 , wherein the pair of Bragg grating sensors each as a refractive index having a modulated pattern that is of a length in the range of about 3 mm to about 10 mm.

9. The polymer composite wireline cable of claim 1 , wherein the polymer composite wireline cable has a length of about 3050 m to about 9150 m.

10. A method comprising:
providing a polymer composite wireline cable comprising:
a polymeric matrix material,
at least one reinforced fiber embedded in the polymeric matrix material, and
at least one optical fiber disposed in the polymeric matrix material, the at least one optical fiber having at least one pair of Bragg grating sensors, wherein one of the pair of Bragg grating sensors is configured to experience loading strain and the other of the pair of Bragg grating sensors is configured not to experience loading strain, the pair of Bragg grating sensors are located on the same fiber optical cable, and the pair of Bragg grating sensors have the same central resonant wavelength; and

introducing the polymer composite wireline cable into a subterranean formation.

11. The method of claim 10 , further comprising measuring both loading strain and temperature with the one of the pair of the Bragg grating sensors configured to experience loading strain, and measuring temperature only with the other of the pair of the Bragg grating sensors configured not to experience loading.

12. The method of claim 10 , further comprising determining strain amplitude of the polymer composite wireline cable.

13. The method of claim 10 , further comprising determining strain amplitude of the polymer composite wireline cable, and converting the strain amplitude into localized vibration frequency.

14. The method of claim 10 , further comprising an optical signal processing system comprising a broadband electromagnetic radiation source and signal analysis equipment, and further comprising:
optically interacting light emitted from the broadband electromagnetic radiation source with the pair of Bragg grating sensors, and
receiving the optically interacted light as optically interacted light wavelengths with the signal analysis equipment.

15. The method of claim 14 , wherein the signal analysis equipment comprises a computer monitor, and further comprising visually displaying the optically interacted light wavelengths on the computer monitor.

16. The method of claim 14 , further comprising converting the optically interacted light wavelengths into an electric signal with the signal analysis equipment.

17. A system comprising:
a wellbore in a subterranean formation;
a polymer composite wireline cable in the wellbore, the polymer composite wireline cable comprising:
a polymeric matrix material,
at least one reinforced fiber embedded in the polymeric matrix material, and
at least one optical fiber disposed in the polymeric matrix material, the at least one optical fiber having at least one pair of Bragg grating sensors, wherein one of the pair of Bragg grating sensors is configured to experience loading strain and the other of the pair of Bragg grating sensors is configured not to experience loading strain, the pair of Bragg grating sensors are located on the same fiber optical cable, and the pair of Bragg grating sensors have the same central resonant wavelength.

18. The system of claim 17 , further comprising, an optical signal processing system comprising:
a broadband electromagnetic radiation source that emits light to optically interact with the pair of Bragg grating sensors, and
signal analysis equipment that receives the optically interacted light as optically interacted wavelengths.

19. The system of claim 18 , wherein the signal analysis equipment comprises a computer monitor that visually displays the optically interacted light wavelengths on the computer monitor.

20. The system of claim 18 , wherein the signal analysis equipment converts the optically interacted light wavelengths into an electric signal.

Assignees

• Halliburton Energy Services Inc

Inventors

• Xia Hua
• Thomas Sean Gregory
• Perkins David L
• Maida John L

Classifications

• E21B47/135

  using light waves, e.g. infrared or ultraviolet waves · CPC title

• E21B47/007

  Measuring stresses in a pipe string or casing (for locating blocked portions of pipes E21B47/09) · CPC title

• G01L1/246 Primary

  using integrated gratings, e.g. Bragg gratings · CPC title

• D07B2301/5577

  using light guides · CPC title

• D07B1/145 Primary

  comprising elements for indicating or detecting the rope or cable status · CPC title