Variable displacement swash plate compressor

Patent metadata

Field	Value
Publication number	US-9790936-B2
Application number	US-201514666759-A
Country	US
Kind code	B2
Filing date	Mar 24, 2015
Priority date	Mar 28, 2014
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

A variable displacement swash compressor includes a housing, a drive shaft, a swash plate, a link mechanism, a piston, a conversion mechanism, an actuator, and a control mechanism. The swash plate is rotatable together with the drive shaft in a swash plate chamber. The conversion mechanism reciprocates the piston in a cylinder bore. The actuator is operative to change the inclination angle of the swash plate. The actuator is rotatable integrally with the drive shaft. The actuator includes a partitioning body, a movable body, and a control pressure chamber. The control mechanism changes the pressure of the control pressure chamber to move the movable body. The movable body and the link mechanism are located at opposite sides of the swash plate.

First claim

The invention claimed is:

1. A variable displacement swash plate compressor comprising:
a housing including a suction chamber, a discharge chamber, a swash plate chamber, and a plurality of cylinder bores;
a drive shaft rotationally supported by the housing;
a swash plate that is rotatable together with the drive shaft in the swash plate chamber;
a link mechanism arranged between the drive shaft and the swash plate, wherein the link mechanism allows for changes in an inclination angle of the swash plate relative to a direction orthogonal to a rotation axis of the drive shaft;
a plurality of pistons reciprocally accommodated in the cylinder bores respectively;
a conversion mechanism that reciprocates each piston in the cylinder bore with a stroke that is in accordance with the inclination angle of the swash plate when the swash plate rotates;
an actuator capable of changing the inclination angle of the swash plate; and
a control mechanism that controls the actuator;
wherein the actuator is adapted to be rotatable integrally with the drive shaft;
the actuator includes a partitioning body, which is loosely fitted to the drive shaft in the swash plate chamber, a movable body, which is coupled to the swash plate and movable relative to the partitioning body along the rotation axis, and a control pressure chamber, which is defined by the partitioning body and the movable body and moves the movable body by pressure of the control pressure chamber;
the control mechanism is configured to change the pressure of the control pressure chamber to move the movable body; and
the movable body and the link mechanism are located at opposite sides of the swash plate.

2. The variable displacement swash plate compressor according to claim 1 , wherein
the link mechanism includes a lug arm;
the lug arm includes a distal end that is supported by the swash plate pivotally about a first pivot axis, which is orthogonal to the rotation axis, and a basal end that is supported by the drive shaft pivotally about a second pivot axis, which is parallel to the first pivot axis;
the swash plate is supported by the movable body pivotally about an action axis, which is parallel to the first pivot axis and the second pivot axis.

3. The variable displacement swash plate compressor according to claim 2 , wherein
the lug arm includes a weight extending at an opposite side of the second pivot axis with respect to the first pivot axis,
the weight is rotated about the rotation axis to apply force to the swash plate in a direction that decreases the inclination angle.

4. The variable displacement swash plate compressor according to claim 2 , wherein
the swash plate supports the distal end of the lug arm pivotally about the first pivot axis and includes a first member that is pivotal about the action axis, and
the first member is annular and includes an insertion hole to which the drive shaft is inserted.

5. The variable displacement swash plate compressor according to claim 4 , further comprising a second member fixed to the drive shaft, wherein the second member supports the basal end of the lug arm pivotally about the second pivot axis.

6. The variable displacement swash plate compressor according to claim 5 , wherein at least one of the lug arm, the first member, and the second member is capable of maintaining the inclination angle at a minimum value.

7. The variable displacement swash plate compressor according to claim 1 , wherein at least one of the partitioning body and the movable body is capable of maintaining the inclination angle at a maximum value.

8. The variable displacement swash plate compressor according to claim 5 , wherein
the first pivot axis is configured by a first pin arranged between the first member and the lug arm;
the second pivot axis is configured by a second pin arranged between the second member and the lug arm, and
the action axis is configured by a third pin arranged between the first member and the movable body.

9. The variable displacement swash plate compressor according to claim 1 , further comprising two thrust bearings arranged between the drive shaft and the housing, wherein
the two thrust bearings support the drive shaft rotationally relative to the housing, and
the movable body is located between the two thrust bearings.

10. The variable displacement swash plate compressor according to claim 1 , wherein
at least one of the suction chamber and the swash plate chamber is a low pressure chamber, and
the control mechanism includes a control passage, which connects the control pressure chamber to at least one of the low pressure chamber and the discharge chamber, and a control valve, which is operative to adjust an open degree of the control passage.

11. The variable displacement swash plate compressor according to claim 10 , wherein
the control passage includes a bleed passage, which connects the control pressure chamber and the low pressure chamber, and a gas supplying passage, which connects the control pressure chamber and the discharge chamber; and
the control valve adjusts the open degree of the gas supplying passage.

12. The variable displacement swash plate compressor according to claim 10 , wherein
the control passage includes a bleed passage, which connects the control pressure chamber and the low pressure chamber, and a gas supplying passage, which connects the control pressure chamber and the discharge chamber; and
the control valve adjusts the open degree of the bleed passage.

13. The variable displacement swash plate compressor according to claim 1 , further comprising a suction passage that connects the suction chamber and the swash plate chamber.

14. The variable displacement swash plate compressor according to claim 13 , wherein the swash plate chamber includes a suction port connected to an evaporator.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Yamamoto Shinya
• Suzuki Takahiro
• Honda Kazunari
• Nishii Kei
• Yamazaki Yusuke
• Ota Masaki

Classifications

• F04B27/1804

  Controlled by crankcase pressure · CPC title

• F04B2027/1886

  Open (not controlling) fluid passage · CPC title

• F04B27/0804

  having rotary cylinder block · CPC title

• F04B27/20 Primary

  of pumps with rotary cylinder block · CPC title

• F04B27/1054 Primary

  Actuating elements · CPC title