Mixer and mixing device for an exhaust system

Patent metadata

Field	Value
Publication number	US-9790833-B2
Application number	US-201514808170-A
Country	US
Kind code	B2
Filing date	Jul 24, 2015
Priority date	Jul 31, 2014
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

A mixer ( 19 ), for an exhaust system ( 7 ) for mixing and/or evaporating a liquid ( 13 ) in an exhaust gas flow ( 8 ), especially for an SCR system ( 9 ), includes a plurality of guide blades ( 21 ) arranged in a star-shaped pattern. Simplified manufacturability of the mixer ( 19 ) is achieved if the guide blades ( 21 ) are connected each with a centrally arranged core ( 23 ) radially on the inside and if the guide blades ( 21 ). The guide blades ( 21 ) and the core ( 23 ) are formed by an integral cast part ( 24 ).

First claim

What is claimed is:

1. A mixer for an exhaust system for at least one of mixing and evaporating a liquid in an exhaust gas flow, for an SCR system, the mixer comprising:
a centrally arranged core;
a plurality of guide blades, the guide blades each having a leading edge and a discharge edge and being connected, at a radially inner side, with the centrally arranged core and extending radially outward from the centrally arranged core for thereby providing a star-shaped pattern, wherein at least one of the guide blades has said discharge edge at an end area bent, at an angle in relation to an area of the respective guide blade adjoining the end area in an upstream direction towards the leading edge of the at least one of the guide blades such that the end area has a smaller pitch angle than the area adjoining the end area in the upstream direction; further comprising an incoming flow-side ring connected with all guide blades at leading edges thereof.

2. A mixer in accordance with claim 1 , wherein the guide blades are arranged, radially on an outside, in a self-supporting manner.

3. A mixer in accordance with claim 1 , wherein the core has a diameter that is larger than a wall thickness of at least one of the guide blades.

4. A mixer in accordance with claim 1 , wherein an entire axial length of each of the guide blades is connected with the core.

5. A mixer in accordance with claim 1 , wherein the core projects axially over the guide blades at at least one axial end of the mixer.

6. A mixer in accordance with claim 1 , further comprising wherein the guide blades and the core are formed as an integral cast part.

7. A mixer in accordance with claim 6 , wherein the incoming flow-side ring is formed integrally on the cast part.

8. A mixer in accordance with claim 6 , wherein at right angles to a circumferential direction, the incoming flow-side ring has a profile, which is rounded on the incoming flow side and the outgoing flow side and has a larger rounding radius on the incoming flow side than on the outgoing flow side.

9. A mixer in accordance with claim 1 , further comprising an outgoing flow-side ring connected with all guide blades at the discharge edges thereof.

10. A mixer in accordance with claim 1 , further comprising:
a separate retainer; and
retaining elements formed on the cast part, wherein via the retaining elements the mixer can be fastened to an exhaust pipe by the separate retainer.

11. A mixer in accordance with claim 10 , wherein the retaining elements are formed on the incoming flow-side ring.

12. A mixer in accordance with claim 10 , wherein:
the retainer is formed with retaining straps;
each of the respective retaining elements is permanently connected with one of the retaining straps by a weld seam prepared by a laser welding method.

13. A mixer in accordance with claim 10 , wherein the retainer for the respective retaining elements has retaining straps, each of the retaining straps having a recess into which the retaining element is inserted without clearance.

14. A mixer in accordance with claim 1 , wherein:
each guide blade has an outgoing flow surface at one circumferential side thereof and an ingoing flow surface of the other circumferential side thereof;
at least one of the guide blades has an auxiliary guide contour;
the auxiliary guide contour is arranged at the outgoing flow surface of the at least one guide blade in an area of a leading edge of the respective guide blade and projects in a direction of the incoming flow surface of the guide blade located adjacent in a circumferential direction.

15. A mixer in accordance with claim 14 , wherein the respective auxiliary guide contour is arranged only in a radially inner area of the respective guide blade such as to extend only in a radial inner portion of the guide blade and not in a radial outer portion of the guide blade.

16. A mixing device for an exhaust system, the mixing device comprising:
an exhaust pipe comprising an inner wall defining a radially extending cross section through which an exhaust gas flow can flow;
a mixer comprising:
a centrally arranged core;
a plurality of guide blades,
the guide blades each having a leading edge and a discharge edge and being connected, at a radially inner side, with the centrally arranged core and extending radially outward from the centrally arranged core for thereby providing a star-shaped pattern, wherein at least one of the guide blades has said discharge edge at an end area bent, at an angle in relation to an area of the respective guide blade adjoining the end area in an upstream direction towards the leading edge of the at least one of the guide blades such that the end area has a smaller pitch angle than the area adjoining the end area in the upstream direction; further comprising an incoming flow-side ring connected with all guide blades at leading edges thereof;

a separate retainer, with which the mixer is fastened to the exhaust pipe.

17. A mixing device in accordance with claim 16 , wherein the mixer is fastened to the exhaust pipe by the separate retainer such that an annular gap is formed radially between the mixer and the inner wall.

18. A mixing device in accordance with claim 16 , wherein the retainer is inserted into a flanged joint, with which the exhaust pipe is connected in the installed state to another component of the exhaust system.

19. A mixing device in accordance with claim 16 , further comprising wherein the guide blades and the core are formed as an integral cast part.

20. A mixer for an exhaust system for at least one of mixing and evaporating a liquid in an exhaust gas flow, for an SCR system, the mixer comprising:
a centrally arranged core comprising a longitudinal axis;
a plurality of guide blades, each of the guide blades having a leading edge and a discharge edge, each of the guide blades being connected, at a radially inner side, with the centrally arranged core and each of the guide blades extending radially outward from the centrally arranged core with respect to the longitudinal axis to define a star pattern of the plurality of guide blades, wherein the guide blades are integrally connected to the core to define a one-piece guide blades and core structure, wherein at least one of the guide blades comprises an end area and a blade area, the blade area being directly adjacent to the end area, the discharge end being located at the end area, the discharge end being bent at an angle relative to the blade area, the blade area extending in a direction upstream of the discharge end, with respect to the exhaust gas flow, towards the leading edge of the at least one of the guide blades, the end area having an end area pitch angle, the blade area having a blade area pitch angle, the end area pitch angle being less than the blade area pitch angle; further comprising an incoming flow-side ring connected with all guide blades at leading edges thereof.

21. A mixer in accordance with claim 20 , wherein each of the plurality of guide blades has an overall guide blade pitch angle, the overall guide blade pitch angle decreasing from the leading edge to the discharge edge.

Assignees

• Eberspächer Exhaust Tech Gmbh & Co Kg

Inventors

• Kobe Jürgen
• Hackländer Felix
• Binder David
• Berkemer Frank

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F01N2610/02

  the substance being ammonia or urea · CPC title

• F01N2240/20

  a flow director or deflector · CPC title

• B01F5/0616

  Operations & Transport · mapped topic

• B01F5/0614

  Operations & Transport · mapped topic