Asymmetrically slotted rotor for a gas turbine engine

Patent metadata

Field	Value
Publication number	US-9790792-B2
Application number	US-201414302884-A
Country	US
Kind code	B2
Filing date	Jun 12, 2014
Priority date	Oct 28, 2011
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

A spool for a gas turbine engine includes at least one rotor disk defined along an axis of rotation and at least one rotor ring defined along the axis of rotation, with the rotor ring being in contact with the rotor disk. The rotor disk and rotor ring are contoured to define a smooth rotor stack load path.

First claim

What is claimed is:

1. A spool for a gas turbine engine comprising:
at least one rotor disk defined along an axis of rotation;
a plurality of blades which extend from said rotor disk, each blade of said plurality of blades extends from said rotor disk at an interface, said interface defined along a spoke;
at least one rotor ring defined along said axis of rotation, said rotor ring in contact with said rotor disk, said rotor disk and said rotor ring contoured to be axially asymmetric to define a smooth rotor stack load path;
a plurality of core gas path seals which extend from said rotor ring, each seal of said plurality of core gas path seals extends from said rotor ring at an interface, said interface defined along a ring spoke; and
wherein said rotor ring defines a forward circumferential flange which defines a first thickness and an aft circumferential flange which defines a second thickness, said first thickness different than said second thickness.

2. The spool as recited in claim 1 , wherein said plurality of core gas path seals interface with a platform of said plurality of blades.

3. The spool as recited in claim 1 , wherein said rotor disk includes a hub, a rim, and a web which extends between said hub and said rim, and wherein each blade includes an attachment section extending from said rim, a platform section, and an airfoil section, and wherein said spoke is defined between said rim and said attachment section.

4. The spool as recited in claim 3 , wherein said spoke is a circumferentially reduced section defined by interruptions which produce slots which flank each spoke.

5. The spool as recited in claim 4 , wherein said blades are made from a first material and said rotor disk is made from a second material different from said first material, and wherein said interface comprises a transient liquid phase bond in each of said spokes between each blade and said rotor disk.

6. The spool as recited in claim 4 , wherein said blades are subjected to a first heat treatment and said rotor disk is subjected to a second heat treatment different than said first heat treatment, and wherein said interface comprises a heat treat transition portion in each of said spokes between each blade and said rotor disk.

7. The spool as recited in claim 3 , wherein said ring spoke comprises a reduced section located between each seal and said rotor ring.

8. The spool as recited in claim 7 , wherein said plurality of core gas path seals interface with said platforms of said blades.

9. The spool as recited in claim 1 , wherein said at least one rotor disk comprises a plurality of rotor disks and said at least one rotor ring comprises a plurality of rotor rings, and wherein rotor disks alternate with rotor rings to provide a stacked configuration, and wherein a central shaft is configured to be assembled concentrically within the rotor stack and secured to generate a preload that compresses and retains the rotor disks with the rotor rings together as a spool.

10. A method of orienting a rotor stack load path for a spool comprising:
stacking a rotor ring in contact with a rotor disk along an axis of rotation, the rotor disk and the rotor ring axially asymmetric to define a smooth rotor stack load path;
providing a plurality of core gas path seals which extend from said rotor ring, each seal of said plurality of core gas path seals extends from said rotor ring at an interface, said interface defined along a ring spoke; and
wherein asymmetry extends in an axial direction along the axis of rotation, and wherein the asymmetry is defined at least within the rotor ring which includes a forward circumferential flange having a first thickness and an aft circumferential flange having a second thickness different than the first thickness, and with a ramped interface extending between the forward circumferential flange and an aft circumferential flange.

11. A rotor for a gas turbine engine comprising:
a rotor disk defined along an axis of rotation, said rotor disk comprising a rotor hub, a rotor rim, and a web which extends between the rotor hub and the rotor rim, and wherein the rotor rim is axially asymmetric;
at least one rotor ring defined along said axis of rotation, said rotor ring in contact with said rotor disk, said rotor disk and said rotor ring contoured to be axially asymmetric to define a smooth rotor stack load path;
a plurality of core gas path seals which extend from said rotor ring, each seal of said plurality of core gas path seals extends from said rotor ring at an interface, said interface defined along a ring spoke;
a plurality of blades which extend from said rotor disk, wherein each blade includes an attachment section, a platform section, and an airfoil section extending from said platform section, and wherein each blade of said plurality of blades extends from said rotor disk at an interface, said interface defined along a spoke, wherein the spoke is defined between the rotor rim and the attachment section; and
wherein said rotor ring defines a forward circumferential flange which defines a first thickness and an aft circumferential flange which defines a second thickness, said first thickness different than said second thickness, and with a ramped interface extending between the forward circumferential flange and the aft circumferential flange.

12. The rotor as recited in claim 11 , wherein said interface includes a heat treat transition.

13. The rotor as recited in claim 11 , wherein said interface includes a bond.

14. The rotor as recited in claim 11 , wherein said rotor disk is manufactured of a first material and said plurality of blades are manufactured of a second material, said first material different than said second material.

Assignees

• United Technologies Corp

Inventors

• Suciu Gabriel L
• Muron Stephen P
• Dye Christopher M
• Alvanos Ioannis
• Merry Brian D

Classifications

• F01D5/027 Primary

  Arrangements for balancing (for balancing rotating bodies in general F16F15/32; for compensating imbalance G01M1/36) · CPC title

• F01D5/02 Primary

  Blade-carrying members, e.g. rotors (rotors of non-bladed type F01D1/34; stators F01D9/00 {; selecting particular materials F01D5/28}) · CPC title

• F01D5/14

  Form or construction (selecting particular materials, measures against erosion or corrosion F01D5/28) · CPC title

• F01D5/025

  Fixing blade carrying members on shafts (attachment of a member on a shaft in general F16D1/06; for non-positive displacement pumps F04D29/00) · CPC title

• F01D5/022

  with concentric rows of axial blades · CPC title