Triangular stud shaft wall system

Patent metadata

Field	Value
Publication number	US-9790686-B1
Application number	US-201615233505-A
Country	US
Kind code	B1
Filing date	Aug 10, 2016
Priority date	Aug 10, 2016
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

A shaft wall assembly system including triangular shaped steel studs with one or more layers of wall board secured to one side of the triangular shaped steel studs. The triangular steel studs preferably rest in a notched floor runner and a notched ceiling runner. The one or more layers of wall board are then directly attached to a flat side of the triangular stud with properly sized steel screws. This system will be useful as a shaft wall system or in locations where attachment of wall board to both sides of a wall system is not feasible.

First claim

We claim:

1. A shaft-wall assembly comprising:
a shaft wall having upper, lower, left and right sides;
a first runner positioned adjacent to the lower side of the shaft wall, a second runner, positioned adjacent to the upper side of the shaft wall, wherein each of the first runner and the second runner comprises:
a substantially planar transverse middle section having opposed first and second longitudinal sides each having a length and opposed first and second ends each having a width, wherein the length of each longitudinal side is greater than the width of each end;
a first upstanding section and a second upstanding section, wherein the first upstanding section has a first height and the second upstanding section has a second height, the first upstanding section extending to the first height from the first longitudinal side of the middle section, and the second upstanding section extending to the second height from the second longitudinal side of the middle section, wherein the first upstanding section and the second upstanding section are substantially parallel;

a triangular stud of the shaft wall between the first runner and the second runner, the triangular stud having a triangular polyhedron shape comprising three sidewalls defining a triangular bottom perimeter and a triangular top perimeter;
the first runner and the triangular stud sized for a first said side of the triangular stud to contact the first upstanding section of the first runner and a vertex of the triangular stud opposed to the first side of the triangular stud to contact the second upstanding section of the first runner.

2. The assembly of claim 1 , further comprising a panel attached to said first side of the triangular stud and contacting at least one member of the group consisting of the first runner and the second runner.

3. The assembly of claim 2 , wherein the panel is attached to the triangular stud by screws, wherein the triangular stud is made of steel and the first and second runners are made of steel.

4. The assembly of claim 1 , wherein all transverse cross-sections of the triangular stud parallel to the top perimeter and the bottom perimeter are the same triangle.

5. The assembly of claim 1 , wherein the first upstanding section of the first runner has at least one indentation, and a lower portion of a said side of the triangular stud has a notch for mating with the indentation.

6. The assembly of claim 1 , wherein the first upstanding section of the second runner has at least one indentation, and an upper portion of a said side of the triangular stud has a notch for mating with the indentation.

7. The assembly of claim 1 , wherein the first upstanding section of the first runner has at least one indentation, and a lower portion of a said side of the triangular stud has a notch for mating with the indentation, and wherein the first upstanding section of the second runner has at least one indentation, and an upper portion of a said side of the triangular stud has a notch for mating with the indentation.

8. The assembly of claim 1 , wherein the second upstanding section of the first lower runner has at least one respective outwardly directed protrusion and the first triangular stud has a lower perimeter sized to extend from the first upstanding section to the second upstanding section such that a lower corner of the first triangular stud lower perimeter mates with the respective protrusion of the first lower runner and the second triangular stud has a lower perimeter sized to extend from the first upstanding section to the second upstanding section.

9. The assembly of claim 1 , wherein the second upstanding section of the first runner and the second runner each have at least one respective outwardly directed protrusion and the first triangular stud has a lower perimeter sized to extend from the first upstanding section to the second upstanding section such that a lower corner of the triangular stud lower perimeter mates with the respective protrusion of the first runner and the triangular stud has a lower perimeter sized to extend from the first upstanding section to the second upstanding section such that an upper corner of the triangular stud upper perimeter mates with the respective protrusion of the second runner.

10. The assembly of claim 1 , wherein the second upstanding section of the second runner has at least one outwardly directed protrusion and the triangular stud has an upper perimeter sized to extend from the first upstanding section to the second upstanding section such that a corner of the triangular stud upper perimeter mates with the protrusion.

11. The assembly of claim 1 , wherein the first runner comprises at least one lifting element disposed on the middle section, wherein the at least one lifting element disposed on the middle section comprises a first ramping edge, the first ramping edge having a first end connected to the middle section of the first runner, and having a second end disposed from the middle section to be between the first upstanding section and the second upstanding section,
wherein the first ramping edge of the lifting element is disposed at an angle α, and α is less than 90° with respect to the middle section,
the first end of the at least one lifting element being proximal to the first upstanding section and the second end of the at least one lifting element being distal to the first upstanding section, wherein at least one said triangular stud is positioned on the lifting element, wherein the lifting element defines a drain in the middle section below the lifting element.

12. The assembly of claim 1 , further comprising a first panel having opposed first and second planar sides, the first panel first planar side contacting the triangular stud and the first upstanding section of the first runner, the first panel second planar side distal to the triangular stud,
a second panel having opposed first and second planar sides, the second panel first planar side proximal to the first triangular stud, the second panel second planar side distal to the first triangular stud, the second panel applied over the second planar side of the first panel so the second panel first planar side contacts the first panel second planar side,
the first and second panels attached to the first side of the triangular stud.

13. The assembly of claim 12 , the first panel and second panel are attached to the first side of the triangular stud by screws, wherein the triangular stud is are made of steel and the first and second runners are made of steel.

14. The assembly of claim 1 , further comprising a second triangular stud and blocking the blocking extending from the first triangular stud to the second triangular stud, the blocking having a rectangular base wall having two opposed longitudinal sides, a first sidewall extending from one longitudinal side and a second sidewall extending from the other longitudinal side, the first sidewalls having notches, the second sidewall having notches, each notch of the first sidewall aligned with a respective notch of the second sidewall such that a said notch of the first sidewall and a respectively aligned said notch of the second sidewall engage a respective said triangular stud.

Assignees

• United States Gypsum Co

Inventors

• Samuels Matthew D
• Sanchez Nestor

Classifications

• E04C3/02 Primary

  Joists; Girders, trusses, or trusslike structures, e.g. prefabricated; Lintels; Transoms; {Braces}(E04C3/38 takes precedence; for structures characterised by movable, separable, or collapsible parts E04B1/343; {braced purlins E04B7/024}) · CPC title

• E04C2003/0469

  triangular-shaped · CPC title

• E04C3/30

  Columns; Pillars; Struts (not designed for end loading E04C3/02; posts, masts, as independent structures E04H12/00) · CPC title

• E04B2/60

  characterised by special cross-section of the elongated members · CPC title

• E04B2/7411 Primary

  Details for fire protection · CPC title