Decoration article having clear layer and method of forming the same

Patent metadata

Field	Value
Publication number	US-9789895-B2
Application number	US-201414553058-A
Country	US
Kind code	B2
Filing date	Nov 25, 2014
Priority date	Nov 29, 2013
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

A decoration article having a clear layer includes a rod-shaped core material, a cylindrical decorative cover having a shape retaining property, configured to cover the core material over an entire circumference in a sectional circumferential direction of the core material, including a plurality of split members split along the sectional circumferential direction of the core material and having a base part and a decoration layer provided on a surface of the base part, and a transparent clear layer formed by a mold forming so as to cover an outer surface of the decoration layer over an entire circumference in a sectional circumferential direction of the decoration cover covering the core material.

First claim

What is claimed is:

1. A decoration article having a clear layer, comprising:
a rod-shaped core material;
a cylindrical decorative cover having a shape retaining property, configured to cover the core material over an entire circumference in a sectional circumferential direction of the core material, including a plurality of split members split along the sectional circumferential direction of the core material and having a base part and a decoration layer provided on a surface of the base part, and
a transparent clear layer formed by a mold forming so as to cover an outer surface of the decoration layer over an entire circumference in a sectional circumferential direction of the decoration cover covering the core material,
wherein the base part of the decorative cover includes a large diameter part having the decoration layer and covered with the clear layer, step parts configured to come closer to the core material from both ends of the large diameter part than the large diameter part, and small diameter parts extending from inner periphery edges of the step parts so as to be separate from the large diameter part,
wherein the respective split members are configured to form a mutually continuing cylindrical shape body around the core material when the split members are arranged around the core material,
wherein the clear layer is arranged to leave exposed parts over entire circumferences of both terminals of the small diameter parts and to cover an outer periphery ranging from the large diameter part including the decoration layer to the small diameter parts via the step parts, and
wherein a cover member adjacent to the decoration layer and configured to cover the small diameter parts is arranged at both ends of the decorative cover.

2. The decoration article according to claim 1 , wherein a spacer configured to support the decorative cover with contacting the core material and the decorative cover is arranged between the large diameter part of the decorative cover and the core material.

3. The decoration article according to claim 1 , wherein the core material is a core material having a continuous circular-ring shape configured as a rod shape of a ring part gripped upon steering of a vehicular steering wheel,
wherein the ring part is arranged with the decorative cover having the decoration layer as a wood design and the cover member having a leather part provided on an outer surface thereof, in a circumferential direction of a plane thereof, and
wherein the decoration article is configured as a leather-wrapped steering wheel.

4. The decoration article according to claim 3 , wherein extension parts including a support part configured to support an end portion of the leather part and a fitting recess arranged between the support part and the large diameter part and configured to fit a terminal of the leather part therein are formed on outer surfaces of the small diameter parts of the decorative cover so as to extend a molding material of the clear layer by a mold forming.

5. A method of forming a decoration article having a clear layer, the decoration article comprising:
a rod-shaped core material;
a cylindrical decorative cover having a shape retaining property, configured to cover the core material over an entire circumference in a sectional circumferential direction of the core material, including a plurality of split members split along the sectional circumferential direction of the core material and having a base part and a decoration layer provided on a surface of the base part, and
a transparent clear layer formed by a mold forming so as to cover an outer surface of the decoration layer over an entire circumference in a sectional circumferential direction of the decoration cover covering the core material,
wherein the base part of the decorative cover including a large diameter part having the decoration layer and covered with the clear layer, step parts configured to come closer to the core material from both ends of the large diameter part than the large diameter part, and small diameter parts extending from inner periphery edges of the step parts so as to be separate from the large diameter part,
wherein the respective split members are configured to form a mutually continuing cylindrical shape body around the core material when the split members are arranged around the core material,
wherein the clear layer is arranged to leave exposed parts over entire circumferences of both terminals of the small diameter parts and to cover an outer periphery ranging from the large diameter part including the decoration layer to the small diameter parts via the step parts, and
wherein a cover member adjacent to the decoration layer and configured to cover the small diameter parts is arranged at both ends of the decorative cover,
the method comprising:
arranging the respective split members of the decorative cover around the core material,
setting the core material having the split members arranged thereto in an opened clear layer molding tool by using the exposed parts of the small diameter parts as a support part, and
closing the tool to form the clear layer.

6. The method according to claim 5 , further comprising setting a spacer in the clear layer molding tool, the spacer made of synthetic resin, configured to support the decorative cover with contacting the core material and the decorative cover and arranged between the large diameter part of the decorative cover and the core material,
wherein the spacer is formed around the core material by a mold forming.

7. The method according to claim 5 wherein the core material is a core material having a continuous circular-ring shape configured as a rod shape of a ring part gripped upon steering of a vehicular steering wheel,
wherein the ring part is arranged with the decorative cover having the decoration layer as a wood design and the cover member having a leather part provided on an outer surface thereof, in a circumferential direction of a plane thereof, and
wherein the decoration article is configured as a leather-wrapped steering wheel.

8. The method according to claim 7 , further comprising forming extension parts together with the clear layer upon the forming of the clear layer molding tool, the extension parts including a support part configured to support an end portion of the leather part and a fitting recess arranged between the support part and the large diameter part and configured to fit a terminal of the leather part therein are formed on outer surfaces of the small diameter parts of the decorative cover so as to extend a molding material of the clear layer by a mold forming.

Assignees

• Toyoda Gosei Kk

Inventors

• Yasui Kenichiro
• Watakabe Kazuya
• Ito Takayuki

Classifications

• B32B7/12

  using interposed adhesives or interposed materials with bonding properties · CPC title

• B62D1/06 Primary

  Rims, e.g. with heating means; Rim covers (B62D1/11 takes precedence) · CPC title

• B29L2009/00

  Layered products · CPC title

• Y10T428/1348

  Cellular material derived from plant or animal source [e.g., wood, cotton, wool, leather, etc.] · CPC title

• B29C45/1459

  Coating annular articles · CPC title