Image forming apparatus

Patent metadata

Field	Value
Publication number	US-9789709-B2
Application number	US-201615096423-A
Country	US
Kind code	B2
Filing date	Apr 12, 2016
Priority date	Apr 13, 2015
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

An image forming apparatus includes a sheet feeder, a carriage, a cutter, a cutter unit, and a controller. A first standby position and a second standby position are disposed on both ends of a range of movement of the carriage. The carriage does not contact the cutter unit at each of the first standby position and the second standby position. The controller is configured to control the carriage and the cutter unit to overlappingly move. In an image recording condition in which images are consecutively recorded in a plurality of pages on a sheet, the controller is configured to change a direction of movement of the carriage at a leading end of a page so that the direction of movement of the carriage is the same as a direction of movement of the cutter unit at a sheet cutting position at which the cutter cuts the sheet.

First claim

What is claimed is:

1. An image forming apparatus comprising:
a sheet feeder configured to intermittently feed a sheet on a sheet feed path;
a carriage mounting a recording head, the recording head configured to discharge ink onto the sheet on the sheet feed path when the carriage reciprocally moves in a width direction perpendicular to a sheet feed direction in which the sheet feeder feeds the sheet;
a cutter configured to cut the sheet to a length;
a cutter unit movable in the width direction and holding the cutter, the cutter unit disposed so that a range of movement of the cutter in cutting of the sheet overlaps a range of movement of the carriage, and
a controller configured to control movement of the cutter, movement of the carriage, and operation of the sheet feeder,
wherein a first standby position and a second standby position are disposed on both ends of the range of movement of the carriage, and the carriage does not contact the cutter unit at each of the first standby position and the second standby position,
wherein the controller is configured to control the carriage and the cutter unit to overlappingly move, and
wherein, in an image recording condition in which images are consecutively recorded in a plurality of pages on the sheet, the controller changes a direction of movement of the carriage at a leading end of a page so that the direction of movement of the carriage is the same as a direction of movement of the cutter unit at a sheet cutting position at which the cutter cuts the sheet, and the controller changes the direction of movement of the carriage at a predetermined time prior to the controller controlling both the carriage and the cutter unit to move overlappingly in the same direction such that the cutter unit cuts the sheet at the sheet cutting position without contacting the carriage while the carriage simultaneously moves in the same direction as the cutter unit.

2. The image forming apparatus according to claim 1 ,
wherein the controller is configured to calculate a natural number N obtained by a formula of L/W=N remainder α, where L represents a feed distance by which, in image recording of a second or subsequent page, a trailing end of a preceding page is fed from a print end position for the trailing end to the sheet cutting position and W represents a width of an image recordable in the sheet feed direction by a single movement of the carriage,
wherein the controller is configured to control movement of the carriage to record an image by the feed distance L by scanning the carriage N+1 times, and
wherein the controller causes the direction of movement of the carriage on the leading end of the page to be the same as the direction of movement of the cutter unit when N+1 is odd and to be opposite the direction of movement of the cutter unit when N+1 is even.

3. The image forming apparatus according to claim 1 ,
wherein each of a sheet feed condition, a carriage operation, an image recording condition is the same between a first page and a second or subsequent page of the sheet.

4. The image forming apparatus according to claim 1 ,
wherein the recording head is configured to record an image on the sheet on the sheet feed path when the carriage and the cutter unit overlappingly move.

5. The image forming apparatus according to claim 1 ,
wherein the cutter unit is disposed so that the range of movement of the cutter in cutting of the sheet overlaps the range of movement of the carriage in a thickness direction of the sheet, and
wherein the cutter unit is configured to be movable in the width direction in a state in which the cutter unit is retracted from the sheet feed path in the thickness direction of the sheet after the sheet is cut by the cutter.

6. An image forming apparatus comprising:
a sheet feeder configured to intermittently feed a sheet on a sheet feed path;
a carriage mounting a recording head, the recording head configured to discharge ink onto the sheet on the sheet feed path when the carriage reciprocally moves in a width direction perpendicular to a sheet feed direction in which the sheet feeder feeds the sheet;
a cutter configured to cut the sheet to a length;
a cutter unit movable in the width direction and holding the cutter, the cutter unit disposed so that a range of movement of the cutter in cutting of the sheet overlaps a range of movement of the carriage, and
a controller configured to control movement of the cutter, movement of the carriage, and operation of the sheet feeder,
wherein a first standby position and a second standby position are disposed on both ends of the range of movement of the carriage, the carriage does not contact the cutter unit at each of the first standby position and the second standby position,
wherein the controller is configured to control the carriage and the cutter unit to overlappingly move, and
wherein, in an image recording condition in which images are consecutively recorded in a plurality of pages on the sheet, the controller changes a width of an image in the sheet feed direction recorded by a single movement of the carriage by when a sheet cut position of the sheet, at which the sheet is cut by the cutter, arrives at a sheet cutting position of the cutter, at which the cutter cuts the sheet, so that the direction of movement of the carriage is the same as a direction of movement of the cutter unit at the sheet cutting position, and the controller changes the direction of movement of the carriage at a predetermined time prior to the controller controlling both the carriage and the cutter unit to move overlappingly in the same direction such that the cutter unit cuts the sheet at the sheet cutting position without contacting the carriage while the carriage simultaneously moves in the same direction as the cutter unit.

7. The image forming apparatus according to claim 6 ,
wherein, after the controller changes the width of the image in the sheet feed direction recorded by the single movement of the carriage, the width of the image is uniform in at least a range from an image formation start position of a preceding page to when a leading end of the preceding page arrives at the sheet cutting position.

8. The image forming apparatus according to claim 6 ,
wherein each of a sheet feed condition, a carriage operation, an image recording condition is the same between a first page and a second or subsequent page of the sheet.

9. The image forming apparatus according to claim 6 ,
wherein the recording head is configured to record an image on the sheet on the sheet feed path when the carriage and the cutter unit overlappingly move.

10. The image forming apparatus according to claim 6 ,
wherein the cutter unit is disposed so that the range of movement of the cutter in cutting of the sheet overlaps the range of movement of the carriage in a thickness direction of the sheet, and
wherein the cutter unit is configured to be movable in the width direction in a state in which the cutter unit is retracted from the sheet feed path in the thickness direction of the sheet after the sheet is cut by the cutter.

11. An image forming method comprising:
calculating, from a feed distance of a sheet to a sheet cutting position of the cutter at which a cutter of a cutter unit of an image forming apparatus cuts the sheet, a number of times of scanning of a carriage to be performed by when a sheet cut position of the sheet, at which the sheet is cut by the cutter, arrives at the sheet cutting position;
determining whether the number of times of scanning of the carriage is even or odd, to determine a writing direction of the carriage;
feeding the sheet so that the sheet cut position matches the sheet cuttin

Assignees

• Saiga soichi
• Sekine Keisuke
• Naito Tomonori
• Naruse Shinichiro
• Ricoh Co Ltd

Inventors

• Saiga soichi
• Sekine Keisuke
• Naito Tomonori
• Naruse Shinichiro

Classifications

• B41J11/706

  using a cutting tool mounted on a reciprocating carrier · CPC title

• B26D5/005

  Computer numerical control means · CPC title

• B26D1/045

  for thin material, e.g. for sheets, strips or the like · CPC title

• B41J11/663 Primary

  Controlling cutting, cutting resulting in special shapes of the cutting line, e.g. controlling cutting positions, e.g. for cutting in the immediate vicinity of a printed image · CPC title