Device and method for detecting final depth of punch in machine tool

Patent metadata

Field	Value
Publication number	US-9789525-B2
Application number	US-201314437067-A
Country	US
Kind code	B2
Filing date	Oct 23, 2013
Priority date	Oct 23, 2012
Publication date	Oct 17, 2017
Grant date	Oct 17, 2017

Abstract

A machine tool for bending a workpiece by clamping the workpiece with a die and a punch is configured to: distinguish a material characteristic of the workpiece as an actual value and a nominal value; determine an actual material characteristic during an machining operation and re-calculate an operation target value suitable for the workpiece; and bend the workpiece by operating the punch in accordance with the suitable operation target value thus re-calculated.

First claim

The invention claimed is:

1. A machine tool having a control device for bending a workpiece by clamping the workpiece with first and second bending tools under the control of the control device, wherein
the control device is configured to, as preparation prior to the bending of the workpiece:
obtain a relationship between stress and strain of each of a plurality of kinds of workpieces by performing a material test thereon,
obtain a relationship between strain and machining load at a particular portion of each of the workpieces by calculating a machining model which is based on the workpiece with use of the relationship between the stress and the strain, and
calculate a relational equation of the machining load and stress of a workpiece of the plurality of kinds of workpieces, and

after the preparation, the control device is further configured to:
obtain, as a material constant, a relationship between stress and strain of the workpiece to be bent based on the relational equation of the machining load and the stress and values of the strain and machining load of the workpiece to be bent,
calculate, prior to completing a bending operation of the workpiece, a final bending position of the second bending tool based on the material constant and a machining condition, and
complete bending of the workpiece based on the final position of the second bending tool.

2. The machine tool according to claim 1 , wherein the obtaining of the relationship between the stress and the strain of the workpiece to be bent as the material constant includes:
setting a reference position of the second bending tool;
measuring the strain at the particular portion and the machining load during the bending operation; and
calculating a material constant which is based on the relationship between the stress and the strain of the workpiece to be bent, from the measured values of the strain at the particular portion and the machining load and an approximate equation of the relationship between the machining load and the stress of the workpiece.

3. The machine tool according to claim 1 , wherein the obtaining of the relationship between the stress and the strain of the workpiece to be bent as the material constant includes:
setting a reference position of the second bending tool;
measuring a stroke and the machining load during the bending operation;
obtaining a value of the strain at the particular portion of the workpiece to be bent from a stroke-strain conversion equation; and
calculating the material constant which is based on the relationship between the stress and the strain of the workpiece to be bent, from values of the strain at the particular portion and the machining load and an approximate equation of the relationship between the machining load and the stress of the workpiece.

4. A machine tool having a control device for bending a workpiece by clamping the workpiece with first and second bending tools under control of the control device, wherein the control device is configured to:
distinguish a material characteristic of the workpiece as an actual value and a nominal value;
determine an actual material characteristic during a machining operation and re-calculates an optimal operation target value for the workpiece; and
bend the workpiece by operating any one of the first bending tool and the second bending tool in accordance with the optimal operation target value thus re-calculated.

Assignees

• Amada Co Ltd

Inventors

• Shibata Takahiro
• Jin Yingjun
• Koyama Junichi

Classifications

• G06F19/00

  Physics · mapped topic

• G01N3/20

  by applying steady bending forces (G01N3/26, G01N3/28 take precedence) · CPC title

• G06F15/00

  Digital computers in general (details G06F1/00 – G06F13/00); Data processing equipment in general · CPC title

• B21D5/02

  on press brakes without making use of clamping means · CPC title

• B21D5/006 Primary

  combined with measuring of bends · CPC title