Drive controller of instrument

Patent metadata

Field	Value
Publication number	US-9787234-B2
Application number	US-201615093220-A
Country	US
Kind code	B2
Filing date	Apr 7, 2016
Priority date	Apr 9, 2015
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

A drive controller of an instrument controls a stepping motor to rotate a pointer of the instrument attached to a rotation shaft of the stepping motor, the pointer rotatable between a zero scale position and a maximum scale position. The drive controller controls the stepping motor to perform a sweeping operation in which the pointer is swung from the zero scale position to the maximum scale position and returned back to the zero scale position, wherein the drive controller controls the stepping motor, during the sweeping operation, to accelerate to a predetermined speed by outputting a rated torque signal to the stepping motor and controls the stepping motor to rotate at the predetermined speed by outputting a decreased torque signal to the stepping motor, the decreased torque signal being lower than the rated torque signal.

First claim

What is claimed is:

1. A drive controller of an instrument that controls a stepping motor to rotate a pointer of the instrument attached to a rotation shaft of the stepping motor, the pointer rotatable between a zero scale position and a maximum scale position,
wherein the drive controller controls the stepping motor to perform a sweeping operation in which the pointer is swung from the zero scale position to the maximum scale position and returned back to the zero scale position,
wherein the drive controller controls the stepping motor, during the sweeping operation, to accelerate to a predetermined speed by outputting a rated torque signal to the stepping motor and controls the stepping motor to rotate at the predetermined speed by outputting a decreased torque signal to the stepping motor, the decreased torque signal being lower than the rated torque signal, and
wherein the drive controller outputs a pulse-modulated signal as the decreased torque signal, the pulse-modulated signal having a modulation frequency that is higher than 50 Hz and a resonant frequency of the stepping motor including inertia of the pointer and is lower than 200 Hz.

2. The drive controller according to claim 1 ,
wherein the drive controller generates the pulse-modulated signal by repetitively alternating the rated torque signal and a signal having a predetermined ratio of the rated torque signal and outputs the pulse-modulated signal as the decreased torque signal.

3. The drive controller according to claim 2 ,
wherein the drive controller generates the pulse-modulated signal having a zero cross at a rise coincides with switching timing from one of the rated torque signal and the signal having the predetermined ratio of the rated torque signal to the other, and having a zero cross at a fall coincides with switching timing from the other of the rated torque signal and the signal that is the predetermined ratio of the rated torque signal to the one.

4. The drive controller according to claim 3 ,
wherein the drive controller generates the pulse-modulated signal including 50% duty of the rated torque signal and 50% duty of the signal having the predetermined ratio of the rated torque signal.

5. The drive controller according to claim 1 ,
wherein the drive controller outputs an analog signal as the decreased torque signal, the analog signal being lower than the rated torque signal.

6. The drive controller according to claim 1 ,
wherein the drive controller outputs a voltage signal or a current signal as the decreased torque signal.

7. The drive controller according to claim 1 ,
wherein the drive controller controls the stepping motor, during the sweeping operation, to rotate at the predetermined speed after accelerating the stepping motor to the predetermined speed and to decelerate the stepping motor by outputting the rated torque signal to the stepping motor to stop the pointer at the maximum scale position.

8. A drive controller of an instrument that controls a stepping motor to rotate a pointer of the instrument attached to a rotation shaft of the stepping motor, the pointer rotatable between a zero scale position and a maximum scale position,
wherein the drive controller controls the stepping motor to perform a sweeping operation in which the pointer is swung from the zero scale position to the maximum scale position and returned back to the zero scale position,
wherein the drive controller controls the stepping motor, during the sweeping operation, to accelerate to a predetermined speed by outputting a rated torque signal to the stepping motor and controls the stepping motor to rotate at the predetermined speed by outputting a decreased torque signal to the stepping motor, the decreased torque signal being lower than the rated torque signal, and
wherein the drive controller generates the decreased torque signal by decreasing the rated torque signal by a predetermined ratio in a predetermined range of an electric angle of the stepping motor.

9. The drive controller according to claim 8 ,
wherein the drive controller outputs an analog signal as the decreased torque signal, the analog signal being lower than the rated torque signal.

10. The drive controller according to claim 8 ,
wherein the drive controller controls the stepping motor, during the sweeping operation, to rotate at the predetermined speed after accelerating the stepping motor to the predetermined speed and to decelerate the stepping motor by outputting the rated torque signal to the stepping motor to stop the pointer at the maximum scale position.

11. The drive controller according to claim 8 , wherein the drive controller outputs a pulse-modulated signal as the decreased torque signal, the pulse-modulated signal having a modulation frequency that is higher than 50 Hz and a resonant frequency of the stepping motor including inertia of the pointer and is lower than 200 Hz.

12. The drive controller according to claim 11 , wherein the drive controller generates the pulse-modulated signal by repetitively alternating the rated torque signal and a signal having a predetermined ratio of the rated torque signal and outputs the pulse-modulated signal as the decreased torque signal.

13. The drive controller according to claim 11 , wherein the drive controller outputs a voltage signal or a current signal as the decreased torque signal.

14. The drive controller according to claim 8 , wherein the drive controller outputs a voltage signal or a current signal as the decreased torque signal.

15. A drive controller of an instrument that controls a stepping motor to rotate a pointer of the instrument attached to a rotation shaft of the stepping motor, the pointer rotatable between a zero scale position and a maximum scale position,
wherein the drive controller controls the stepping motor to perform a sweeping operation in which the pointer is swung from the zero scale position to the maximum scale position and returned back to the zero scale position,
wherein the drive controller controls the stepping motor, during the sweeping operation, to accelerate to a predetermined speed by outputting a rated torque signal to the stepping motor and controls the stepping motor to rotate at the predetermined speed by outputting a decreased torque signal to the stepping motor, the decreased torque signal being lower than the rated torque signal, and
wherein the drive controller controls the stepping motor, during the sweeping operation, to rotate at the predetermined speed after accelerating the stepping motor to the predetermined speed and to decelerate the stepping motor by outputting the rated torque signal to the stepping motor to stop the pointer at the maximum scale position.

16. The drive controller according to claim 15 ,
wherein the drive controller outputs an analog signal as the decreased torque signal, the analog signal being lower than the rated torque signal.

17. The drive controller according to claim 15 , wherein the drive controller outputs a pulse-modulated signal as the decreased torque signal, the pulse-modulated signal having a modulation frequency that is higher than 50 Hz and a resonant frequency of the stepping motor including inertia of the pointer and is lower than 200 Hz.

18. The drive controller according to claim 17 , wherein the drive controller generates the pulse-modulated signal by repetitively alternating the rated torque signal and a signal having a predetermined ratio of the rated torque signal and outputs the pulse-modulated signal as the decreased torque signal.

Assignees

• Minebea Co Ltd

Inventors

• Fujitani Sakae
• Sueyoshi Nobuyuki

Classifications

• H02P8/18 Primary

  Shaping of pulses, e.g. to reduce torque ripple {(Reducing overshoot H02P8/32 takes precedence)} · CPC title

• H02P8/02

  specially adapted for single-phase or bi-pole stepper motors, e.g. watch-motors, clock-motors · CPC title

• H02P8/20 Primary

  characterised by bidirectional operation · CPC title

• H02P8/22

  Control of step size; Intermediate stepping, e.g. microstepping · CPC title