Motor control apparatus, image forming apparatus, and motor control method

Patent metadata

Field	Value
Publication number	US-9787223-B2
Application number	US-201514794154-A
Country	US
Kind code	B2
Filing date	Jul 8, 2015
Priority date	Jul 25, 2014
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

A motor control apparatus controls a start/stop operation of a motor and includes a counting unit that performs a count-up or count-down operation from a predetermined initial value with a lapse of time in response to receiving an operation start instruction for the motor; a signal output unit that outputs a first state signal in response to receiving the operation start instruction, and outputs a second state signal only when a result of the counting by the counting unit falls outside a predetermined range; and a drive unit that outputs an ON signal to the motor in response to receiving the first state signal from the signal output unit, and outputs an OFF signal to the motor in response to receiving the second state signal from the signal output unit.

First claim

What is claimed is:

1. A motor control apparatus configured to control a drive and stop operation of a motor, comprising:
a counting unit configured to count-up or count-down a count value of a timer from an initial value with a lapse of time in response to receiving an operation start instruction;
a signal output unit configured to compare an output compare value with the count value of the timer simultaneously with a start of the counting by the counting unit, output a first state signal until the count value reaches the output compare value, and output a second state signal simultaneously when the count value reaches the output compare value;
a drive unit configured to output to the motor a first control signal to drive the motor in response to receiving the first state signal from the signal output unit, and output to the motor a second control signal to stop the motor in response to receiving the second state signal from the signal output unit; and
a control unit configured to
perform a drive time extension process to reset the count value to the initial value in response to a determination that the count value has reached a first threshold value that is smaller than the output compare value, and that a state of an output signal from a sensor is a first state, and
terminate the drive time extension process in response to a determination that the count value has reached the first threshold value and that the state of the output signal from the sensor has changed from the first state to a second state.

2. The motor control apparatus according to claim 1 , wherein the control unit is further configured to
output a control instruction to the counting unit, and
output a counter clear instruction to the counting unit.

3. The motor control apparatus according to claim 1 , wherein the drive unit is a field-effect transistor.

4. The motor control apparatus according to claim 1 , wherein the drive unit is a DC brush motor driver integrated circuit (IC).

5. An image forming system, comprising:
a toner system including a motor control apparatus according to claim 1 ; and
an image formation unit configured to form an image using the toner system.

6. The motor control apparatus according to claim 2 , wherein the control unit includes a free run timer and a counter of an input/output control device.

7. The motor control apparatus according to claim 2 , wherein the control unit includes a comparator of an input/output control device.

8. A motor control method for use in a motor control apparatus which controls a drive and stop operation of a motor, the method comprising:
performing, by a counting unit, a count-up or count-down operation of a timer from an initial value with a lapse of time in response to receiving an operation start instruction;
comparing, by a signal output unit, an output compare value with a count value of the timer simultaneously with a start of the counting by the counting unit;
outputting, by the signal output unit, a first state signal until the count value reaches the output compare value;
outputting, by the signal output unit, a second state signal simultaneously when the count value reaches the output compare value;
outputting, by a drive unit, to the motor a first control signal to drive the motor in response to receiving the first state signal from the signal output unit;
outputting, by the drive unit, to the motor a second control signal to stop the motor in response to receiving the second state signal from the signal output unit;
performing, by a control unit, a drive time extension process to reset the count value to the initial value in response to a determination that the count value has reached a first threshold value that is smaller than the output compare value, and that a state of an output signal from a sensor is a first state; and
terminating, by the control unit, the drive time extension process in response to a determination that the count value has reached the first threshold value and that the state of the output signal from the sensor has changed from the first state to a second state.

9. The method of claim 8 , further comprising:
outputting, by the counting unit, at least one of the output compare value and the count value to the signal output unit.

10. The method of claim 8 , further comprising:
outputting, by the control unit, a start operation instruction to the counting unit.

11. The method of claim 9 , wherein the outputting by the counting unit is based on a start operation instruction.

12. An apparatus for controlling an operation of a motor, comprising:
a memory having a first set of computer readable instructions stored thereon; and
at least one processor configured to execute the first set of computer readable instructions to,
output a first operation instruction to a controller based on a determination that a state of an output signal from a sensor changes from a first state to a second state, the second state corresponding to the apparatus having no toner, the first operation instruction corresponding to incrementing of a timer in the controller from an initial value and a driving of the motor,
output a second operation instruction to the controller if the state of the output signal from the sensor changes from the second state to the first state, the first state corresponding to the apparatus having toner, the second operation instruction corresponding to continuing incrementing of the timer and stopping the driving of the motor,
perform a drive time extension process to reset a count value of the timer to an initial value in response to a determination that the count value has reached a first threshold value that is smaller than an output compare value, and that the state of the output signal from the sensor is the second state, and
terminate the drive time extension process to reset the count value to the initial value in response to a determination that the count value has reached the first threshold value and that the state of the output signal from the sensor has changed from the second state to the first state.

13. The apparatus of claim 12 , wherein the at least one processor is further configured to execute the first set of computer readable instructions to,
output a third operation instruction if a value of the timer equals a threshold value, the third operation corresponds to stopping the incrementing of the timer and stopping the driving of the motor.

14. The apparatus of claim 12 , wherein the controller includes a compare register and the timer, the controller is configured to execute a second set of computer readable instructions to,
output a register value from the compare register to a signal comparator, and
output a count value from the timer to the signal comparator.

15. The apparatus of claim 13 , wherein the controller is configured to execute a second set of computer readable instructions to,
output a first control signal to a driver based on the first operation instruction, and
output a second control signal to the driver based on the third operation instruction, the second control signal is different from the first control signal.

16. The apparatus of claim 14 , wherein the compare register and the timer are interlocked with each other.

17. The apparatus of claim 14 , wherein
the register value includes at least one of an output compare value, an operational mode setting value, and a timer setting value, the output compare value corresponds to a driving time of the motor, and
the count value corresponds to a numerical value of the timer.

Assignees

• Takahashi Yoshihiro
• Iwasaki Hiroyuki
• Ricoh Co Ltd

Inventors

• Takahashi Yoshihiro
• Iwasaki Hiroyuki

Classifications

• G03G15/0877

  Arrangements for metering and dispensing developer from a developer cartridge into the development unit · CPC title

• H02P1/04 Primary

  Means for controlling progress of starting sequence in dependence upon time or upon current, speed, or other motor parameter · CPC title

• H02P3/08

  for stopping or slowing a DC motor · CPC title