Rotor of rotary electrical machine with interpolar structures

Patent metadata

Field	Value
Publication number	US-9787146-B2
Application number	US-201113640380-A
Country	US
Kind code	B2
Filing date	Mar 18, 2011
Priority date	Apr 23, 2010
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

A rotary electrical machine rotor having claw-shaped poles. The machine comprising a plurality of interpolar magnetic assemblies having at least two magnetic assemblies comprising different magnet grades.

First claim

The invention claimed is:

1. A rotor ( 10 ) of a rotary electrical machine, rotatable about an axis, the rotor comprising:
two magnet wheels ( 12 a , 12 b ) each having a series of polar claws ( 14 ) extending in an axial direction, and having a substantially trapezoidal cross-section on a plane perpendicular to the axis, the polar claws extending from an outer radial end of the magnet wheel ( 12 a ) in the direction of the other magnet wheel ( 12 b );
the magnet wheels being arranged such that each polar claw ( 14 ) of one of the magnet wheels is situated in a space existing between two consecutive polar claws of the other magnet wheel; and
magnetic assemblies (A 1 , . . . , A 12 , B 1 , . . . , B 12 , C 1 , C 2 ) are disposed in at least part of interpolar spaces between the imbricated polar claws of the magnet wheels ( 12 a , 12 b ) so that each of the interpolar spaces receiving only one of the magnetic assemblies, each magnetic assembly comprising at least one magnet;
at least two magnetic assemblies disposed in two different interpolar spaces have magnet grades different from one another such that one of the at least two magnetic assemblies having a first magnet grade and another of the at least two magnetic assemblies having a second magnet grade different from the first magnet grade;
each of the magnetic assemblies comprises a single magnet only;
the single magnet of one of the at least two magnetic assemblies has the first magnet grade and the single magnet of another of the at least two magnetic assemblies having the second magnet grade being different from the first magnet grade.

2. The rotor according to claim 1 , wherein at least two magnetic assemblies are constituted by two different magnet grades selected from at least ferrite materials, rare earth materials, and Alnico materials.

3. The rotor according to claim 1 , wherein magnetic assemblies of at least one first group of magnetic assemblies (A 5 -A 6 , A 7 -A 8 , A 9 -A 10 , A 11 -A 12 ), comprising at least two magnetic assemblies of the same grade, have angular positions which are substantially equally distributed in the interpolar spaces.

4. The rotor according to claim 3 , wherein magnetic assemblies of at least one second group of magnetic assemblies (B 1 -B 2 , B 3 -B 4 , B 5 -B 6 ), comprising at least two magnetic assemblies of the same magnet grade, have positions which are not equally distributed in the interpolar spaces.

5. The rotor according to claim 1 , wherein at least two magnetic assemblies with the same grade of magnet (A 1 -A 3 , A 2 , A 4 ) are arranged in angular positions which are substantially symmetrical relative to the axis of rotation of the rotor, on a transverse plane which is perpendicular to the axis of rotation of the rotor.

6. A rotor ( 10 ) of a rotary electrical machine, rotatable about an axis, the rotor comprising:
two magnet wheels ( 12 a , 12 b ) each having a series of polar claws ( 14 ) extending in an axial direction, and having a substantially trapezoidal cross-section on a plane perpendicular to the axis, the polar claws extending from an outer radial end of the magnet wheel ( 12 a ) in the direction of the other magnet wheel ( 12 b );
the magnet wheels being arranged such that each polar claw ( 14 ) of one of the magnet wheels is situated in a space existing between two consecutive polar claws of the other magnet wheel; and
magnetic assemblies (A 1 , . . . , A 12 , B 1 , . . . , B 12 , C 1 , C 2 ) are disposed in at least part of interpolar spaces between the imbricated polar claws of the magnet wheels ( 12 a , 12 b ) so that each of the interpolar spaces receiving only one of the magnetic assemblies, each magnetic assembly comprising at least one magnet; and
a balancing device for mechanical balancing of the rotor ( 70 , 71 , 80 , 81 ) relative to the axis of rotation of the rotor, provided to compensate for the imbalance of the rotor generated by the distribution of the magnetic assemblies;
at least two magnetic assemblies disposed in two different interpolar spaces have magnet grades different from one another such that one of the at least two magnetic assemblies having a first magnet grade and another of the at least two magnetic assemblies having a second magnet grade different from the first magnet grade;
the magnetic assemblies including at least one group of magnetic assemblies (B 1 -B 2 , B 3 -B 4 , B 5 -B 6 ) comprising at least two magnetic assemblies of the same magnet grade,
the magnetic assemblies (B 1 -B 2 , B 3 -B 4 , B 5 -B 6 ) of the at least one group have positions which are substantially not equally distributed in the interpolar spaces.

7. The rotor according to claim 6 , wherein the balancing device comprises at least one of a bore in the rotor or material added onto the rotor.

8. An alternator comprising a rotor rotatable about an axis, the rotor comprising:
two magnet wheels ( 12 a , 12 b ) each having a series of polar claws ( 14 ) extending in an axial direction, and having a substantially trapezoidal cross-section on a plane perpendicular to the axis, the polar claws extending from an outer radial end of the magnet wheel ( 12 a ) in the direction of the other magnet wheel ( 12 b );
the magnet wheels being arranged such that each polar claw ( 14 ) of one of the magnet wheels situated in a space existing between two consecutive polar claws of the other magnet wheel; and
magnetic assemblies (A 1 , . . . , A 12 , B 1 , . . . , B 12 , C 1 , C 2 ) disposed in at least part of interpolar spaces between the imbricated polar claws of the magnet wheels ( 12 a , 12 b ) so that each of the interpolar spaces receiving only one of the magnetic assemblies, each magnetic assembly comprising at least one magnet;
at least two magnetic assemblies disposed in two different interpolar spaces have magnet grades different from one another;
each of the magnetic assemblies comprises a single magnet only;
the single magnet of one of the at least two magnetic assemblies has a first magnet grade and the single magnet of another of the at least two magnetic assemblies having a second magnet grade being different from the first magnet grade.

9. An alternator-starter comprising a rotor rotatable about an axis, the rotor comprising:
two magnet wheels ( 12 a , 12 b ) each having a series of polar claws ( 14 ) extending in an axial direction, and having a substantially trapezoidal cross-section on a plane perpendicular to the axis, the polar claws extending from an outer radial end of the magnet wheel ( 12 a ) in the direction of the other magnet wheel ( 12 b );
the magnet wheels being arranged such that each polar claw ( 14 ) of one of the magnet wheels situated in a space existing between two consecutive polar claws of the other magnet wheel; and
magnetic assemblies (A 1 , . . . , A 12 , B 1 , . . . , B 12 , C 1 , C 2 ) disposed in at least part of interpolar spaces between the imbricated polar claws of the magnet wheels ( 12 a , 12 b ) so that each of the interpolar spaces receiving only one of the magnetic assemblies, each magnetic assembly comprising at least one magnet;
at least two magnetic assemblies disposed in two different interpolar spaces have magnet grades different from one another;
each of the magnetic assemblies comprises a single magnet only;
the single magnet of one of the at least two magnetic assemblies has a first magnet grade and the single magnet of another of the at least two magnetic assemblies having a second magnet grade being different from the first magnet grade.

Assignees

• Kadiri Mostafa
• Desenclos Stéphane
• Valeo Equip Electr Moteur

Inventors

• Kadiri Mostafa
• Desenclos Stéphane

Classifications

• H02K15/022

  with salient poles · CPC title

• H02K3/325

  for windings on salient poles, such as claw-shaped poles · CPC title

• H02K1/243 Primary

  of the claw-pole type · CPC title

• H02K1/223

  Rotor cores with windings and permanent magnets (for additional excitation in synchronous motors or generators H02K21/042; in synchronous motors having additional short-circuited winding for starting as an asynchronous motor H02K21/46) · CPC title

• H02K21/044 Primary

  Rotor of the claw pole type · CPC title