Power module substrate, heat-sink-attached power-module substrate, and heat-sink-attached power module

US9786577B2 · US · B2

Patent metadata
FieldValue
Publication numberUS-9786577-B2
Application numberUS-201515305689-A
CountryUS
Kind codeB2
Filing dateApr 24, 2015
Priority dateApr 25, 2014
Publication dateOct 10, 2017
Grant dateOct 10, 2017

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

A power-module substrate including a circuit layer having a first aluminum layer bonded on one surface of a ceramic substrate and a first copper layer bonded on the first aluminum layer by solid-phase-diffusion bonding, and a metal layer having a second aluminum layer made from a same material as the first aluminum layer and bonded on the other surface of the ceramic substrate and a second copper layer made from a same material as the first copper layer and bonded on the second aluminum layer by solid-phase-diffusion bonding, in which a thickness t 1 of the first copper layer is 1.7 mm to 5 mm, a sum of the thickness t 1 of the first copper layer and a thickness t 2 of the second copper layer is 7 mm or smaller, and a ratio t 2 /t 1 is larger than 0 and 1.2 or smaller except for a range of 0.6 to 0.8.

First claim

Opening claim text (preview).

The invention claimed is: 1. A power-module substrate comprising a circuit layer which is stacked on one surface of a ceramic substrate and a metal layer which is stacked on the other surface of the ceramic substrate, wherein the circuit layer comprises a first aluminum layer which is bonded on the one surface of the ceramic substrate and a first copper layer which is bonded on the first aluminum layer by solid-phase-diffusion bonding, the metal layer comprises a second aluminum layer, which is made from a same material as that of the first aluminum layer and bonded on the other surface for the ceramic substrate, and a second copper layer, which is made from a same material as that of the first copper layer and bonded on the second aluminum layer by solid-phase-diffusion bonding, a thickness t 1 of the first copper layer is 1.7 mm or larger and 5 mm or smaller (1.7 mm≦t 1 ≦5 mm), a sum of the thickness t 1 of the first copper layer and a thickness t 2 of the second copper layer is 7 mm or smaller (t 1 +t 2 ≦7 mm), and a ratio t 2 /t 1 between the thickness t 1 of the first copper layer and the thickness t 2 of the second copper layer is in a range larger than 0 and 1.2 or smaller (0<t 2 /t 1 ≦1.2), except for a range of 0.6 or larger and 0.8 or smaller (0.6≦t 2 /t 1 ≦0.8). 2. A heat-sink-attached power-module substrate comprising the power-module substrate and a heat sink which is bonded on the second copper layer according to claim 1 . 3. A heat-sink-attached power module comprising the heat-sink-attached power-module substrate and a semiconductor element which is bonded on the circuit layer according to claim 2 .

Assignees

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Classifications

  • comprising metals or metalloids, e.g. solders · CPC title

  • Die-attach connectors · CPC title

  • by flowing liquids, e.g. forced water cooling · CPC title

  • Assembling together parts thereof · CPC title

  • characterised by their shape, e.g. having conical or cylindrical projections · CPC title

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Frequently asked questions

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What does patent US9786577B2 cover?
A power-module substrate including a circuit layer having a first aluminum layer bonded on one surface of a ceramic substrate and a first copper layer bonded on the first aluminum layer by solid-phase-diffusion bonding, and a metal layer having a second aluminum layer made from a same material as the first aluminum layer and bonded on the other surface of the ceramic substrate and a second copp…
Who is the assignee on this patent?
Mitsubishi Materials Corp
What technology area does this patent fall under?
Primary CPC classification H10W40/255. Mapped technology areas include Electricity.
When was this patent published?
Publication date Tue Oct 10 2017 00:00:00 GMT+0000 (Coordinated Universal Time) (B2). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 3 related publications on this page (citations in our corpus or others sharing the same primary CPC).