Toner, developer, image forming apparatus, and process cartridge

Patent metadata

Field	Value
Publication number	US-9785075-B2
Application number	US-201314433770-A
Country	US
Kind code	B2
Filing date	Oct 11, 2013
Priority date	Nov 1, 2012
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

Provided is a toner containing a binder resin. The binder resin contains a crystalline resin. The toner has a maximum endothermic peak temperature (P1) of from 50° C. to 80° C. and a total endothermic amount (Q) of from 35 J/g to 90 J/g at a first temperature elevation of differential scanning calorimetry. A ratio (Q p /Q) of a total endothermic amount (Q p ) of the toner in a temperature range of from 20° C. to the maximum endothermic peak temperature (P1) to the total endothermic amount (Q) of the toner is from 0.65 to 0.83.

First claim

The invention claimed is:

1. A toner, comprising:
a binder resin,
wherein the binder resin comprises a crystalline resin,
wherein the toner has a maximum endothermic peak temperature (P1) of from 50° C. to 80° C. and a total endothermic amount (Q) of from 35 J/g to 90 J/g at a first temperature elevation of differential scanning calorimetry, and
wherein a ratio (Q p /Q) of a total endothermic amount (Q p ) of the toner in a temperature range of from 20° C. to the maximum endothermic peak temperature (P1) to the total endothermic amount (Q) of the toner is from 0.65 to 0.83, and
wherein the maximum endothermic peak temperature (P1) of the toner at the first temperature elevation of differential scanning calorimetry and a maximum exothermic peak temperature (P2) of the toner at a temperature decrease of differential scanning calorimetry satisfy the Formulae (1) and (2) below:
P 1− P 2≦30° C.  Formula (1), and

P 2≧35° C.  Formula (2).

2. The toner according to claim 1 , wherein the ratio (Q p /Q) is from 0.70 to 0.80.

3. The toner according to claim 1 , wherein a ratio (Q 5 /Q) of a total endothermic amount (Q 5 ) of the toner in a temperature range of from 20° C. to [the maximum endothermic peak temperature (P1)-5° C.] at the first temperature elevation of differential scanning calorimetry to the total endothermic amount (Q) of the toner is from 0.25 to 0.50.

4. The toner according to claim 1 , wherein a ratio (Q 10 /Q) of a total endothermic amount (Q 10 ) of the toner in a temperature range of from 20° C. to [the maximum endothermic peak temperature (P1)-10° C.] at the first temperature elevation of differential scanning calorimetry to the total endothermic amount (Q) of the toner is 0.10 or less.

5. The toner according to claim 1 , wherein in a diffraction spectrum of the toner obtained by X-ray diffractometry, a ratio [C/(A+C)] of spectrum integrated intensity (C) derived from a crystalline structure of the binder resin to a sum of the spectrum integrated intensity (C) and spectrum integrated intensity (A) derived from a non-crystalline structure of the binder resin is 0.15 or greater.

6. The toner according to claim 1 , wherein a tetrahydrofuran soluble content of the toner comprises a component having a molecular weight of 100,000 or greater in a quantity of 1.0% or greater as a peak area in a molecular weight distribution measured by gel permeation chromatography, and
wherein a weight-average molecular weight of the tetrahydrofuran soluble content of the toner measured by the gel permeation chromatography is from 20,000 to 70,000.

7. The toner according to claim 1 , wherein a tetrahydrofuran soluble content of the toner comprises a component having a molecular weight of 250,000 or greater in a quantity of 1.0% or greater as a peak area in a molecular weight distribution measured by gel permeation chromatography.

8. The toner according to claim 1 , wherein a ratio (Q h /Q) of a total endothermic amount (Q h ) of an insoluble content of the toner insoluble in a mixed solution of tetrahydrofuran and ethyl acetate [tetrahydrofuran/ethyl acetate=50/50 on a mass basis] at a second temperature elevation of differential scanning calorimetry to the total endothermic amount (Q) is from 0.20 to 1.25.

9. The toner according to claim 1 , wherein an insoluble content of the toner insoluble in a mixed solution of tetrahydrofuran and ethyl acetate [tetrahydrofuran/ethyl acetate=50/50 on a mass basis] is 5.0% by mass or greater.

10. The toner according to claim 1 , wherein the crystalline resin comprises at least one of a urethane bond and a urea bond.

11. The toner according to claim 1 , wherein a content of N element in a tetrahydrofuran soluble content of the toner by a CHN analysis is from 0.3% by mass to 2.0% by mass.

12. The toner according to claim 10 , wherein the crystalline resin that comprises at least one of a urethane bond and a urea bond comprises a crystalline resin that comprises at least one of a urethane bond and a urea bond and a crystalline polyester unit.

13. The toner according to claim 12 , wherein the crystalline resin that comprises at least one of a urethane bond and a urea bond and a crystalline polyester unit comprises a crystalline resin that comprises a polyurethane unit and a crystalline polyester unit.

14. A developer, comprising:
a toner according to claim 1 ; and
a carrier.

15. An image forming apparatus, comprising:
an electrostatic latent image bearing member;
an electrostatic latent image forming unit configured to form an electrostatic latent image on the electrostatic latent image bearing member; and
a developing unit including a toner and configured to develop the electrostatic latent image formed on the electrostatic latent image bearing member to form a visible image,
wherein the toner is the toner according to claim 1 .

16. A process cartridge, comprising:
an electrostatic latent image bearing member; and
a developing unit including a toner and configured to develop an electrostatic latent image formed on the electrostatic latent image bearing member to form a visible image,
wherein the process cartridge is detachably mountable on an image forming apparatus body, and
wherein the toner is the toner according claim 1 .

Assignees

• Nakayama Shinya
• Yamamoto Atsushi
• Masuda Minoru
• Chiba Susumu
• Sawada Toyoshi
• Yamashita Hiroshi
• Ricoh Co Ltd

Inventors

• Nakayama Shinya
• Yamamoto Atsushi
• Masuda Minoru
• Chiba Susumu
• Sawada Toyoshi
• Yamashita Hiroshi

Classifications

• G03G9/08755

  Polyesters · CPC title

• G03G9/08795

  characterised by their chemical properties, e.g. acidity, molecular weight, sensitivity to reactants · CPC title

• G03G9/08788

  Block polymers · CPC title

• G03G9/0821

  characterised by physical parameters (magnetic parameters G03G9/083) · CPC title

• G03G9/08764 Primary

  Polyureas; Polyurethanes · CPC title