Magnetic linear or rotary encoder

Patent metadata

Field	Value
Publication number	US-9784595-B2
Application number	US-201414761056-A
Country	US
Kind code	B2
Filing date	Feb 28, 2014
Priority date	Mar 5, 2013
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

The invention relates to a magnetic linear or rotary encoder ( 1 ) for monitoring the motion of a body, comprising: an exciting unit ( 8 ), which reproduces said motion and has at least one pair of primary permanent magnets ( 16, 17 ), which are arranged opposite one another and are magnetically connected to one another by means of a ferromagnetic yoke body ( 9 ) and form a measurement field space therebetween; a fine-resolution sensor unit ( 29; 29 ′), which is used to determine a fine position value, is arranged in a stationary manner and has a plurality of magnetic field sensors ( 25, 26, 27, 28 ); and processing electronics, which evaluate the signals of the fine-resolution sensor unit and have a data memory. Said magnetic linear or rotary encoder is characterised in that a ferromagnetic deflecting body ( 18 ) is provided, which deflects at least some of the magnetic field lines of the magnetic field produced by the primary permanent magnets in a direction perpendicular to the magnetisation vector of the primary permanent magnets, that the fine-resolution sensor unit is designed and arranged in such a way that the individual magnetic field sensors of the fine-resolution sensor unit are penetrated by the magnetic field lines deflected by the deflecting body by means of a perpendicular component, that at least the yoke body is made of a thermally treated, ferromagnetic material, and that the fine-resolution sensor unit does not contain a ferromagnetic component.

First claim

The invention claimed is:

1. A magnetic linear or rotary encoder for monitoring the range of movement of a moveable body, wherein the linear or rotary encoder includes the following:
an exciter unit for reproducing the movement to be monitored, having at least two mutually diametrally oppositely disposed primary permanent magnets which are arranged with a respective one of their poles on a ferromagnetic yoke body and are magnetically connected and which form between their free inwardly directed unlike poles a measuring field space connecting them,
a stationarily arranged fine-resolution sensor unit which serves to determine a fine position value for the moveable body, and
an electronic processing means with data memory which evaluates the signals of the fine-resolution sensor unit,
wherein
there is provided a ferromagnetic deflection body which moves with the exciter unit and which deflects at least a part of the magnetic field lines of the magnetic field produced by the primary permanent magnets in a direction perpendicular to the magnetisation vector of the primary permanent magnets,
the fine-resolution sensor unit includes more than two magnetic field sensors which are so arranged that they are passed through by the magnetic field lines deflected by the deflection body with a perpendicular component,
at least the yoke body comprises a thermally treated ferromagnetic material, and
the fine-resolution sensor unit does not contain any ferromagnetic constituents.

2. A linear or rotary encoder according to claim 1 wherein the deflection body also comprises a thermally treated ferromagnetic material.

3. A linear or rotary encoder according to claim 2 wherein the yoke and deflection bodies are combined to form a unit.

4. A linear or rotary encoder according to claim 1 wherein the fine-resolution sensor unit is in the form of an IC having at least three Hall probes.

5. A linear or rotary encoder according to claim 1 in which the range of movement to be monitored is subdivided into two or more measuring segments and which includes a counting sensor unit for counting the measuring segments traversed, wherein the counting sensor unit is stationarily arranged in such a way that the central field of further permanent magnets can pass through it and it responds thereto.

6. A linear or rotary encoder according to claim 1 wherein the unit formed by the yoke and deflection bodies comprises annealed mu-metal.

7. A linear or rotary encoder according to claim 1 wherein at least the fine-resolution sensor unit, the yoke and deflection bodies are protected by a stationary ferromagnetic shield from external magnetic fields and mechanical shocks.

8. A linear or rotary encoder according to claim 1 wherein the primary permanent magnets of the exciter unit are tempered hard magnets.

9. A linear or rotary encoder according to claim 1 wherein the yoke body is in the form of a channel of U-shaped cross-section, which extends in the direction of the movement to be monitored.

10. A linear encoder according to claim 9 wherein the channel of U-shaped cross-section extends straight.

11. A linear or rotary encoder according to claim 1 wherein there are provided four magnetic field sensors which produce the signals a, b, c, d and which are connected in paired relationship in such a way that the signal differences a-d and c-b are produced, wherein the respective connecting line between the magnetic field sensors of each pair of magnetic field sensors is oriented perpendicularly to the direction of movement.

12. A rotary encoder having an encoder shaft according to claim 11 wherein the channel is in the form of a circular ring and concentrically surrounds the encoder shaft.

13. A rotary encoder having an encoder shaft according to claim 1 wherein the yoke body jointly with the deflection body forms a cylindrical cup whose axis extends parallel to the axis of the encoder shaft.

14. A linear or rotary encoder according to claim 1 wherein all electronic components of the linear or rotary encoder, that come into contact with the measuring field produced by the primary permanent magnets include no ferromagnetic constituents.

15. A linear or rotary encoder according to claim 1 further comprising a counting unit for counting the traversed measuring intervals.

Assignees

• Avago Technologies General Ip

Inventors

• Mehnert Walter
• Theil Thomas

Classifications

• G01D3/036

  on measuring arrangements themselves · CPC title

• G01D5/2216 Primary

  by a movable ferromagnetic element, e.g. a core · CPC title

• G01D5/145 Primary

  influenced by the relative movement between the Hall device and magnetic fields (see G01R33/06) · CPC title

• G01D2205/40

  Position sensors comprising arrangements for concentrating or redirecting magnetic flux · CPC title

• G01D2205/26

  Details of encoders or position sensors specially adapted to detect rotation beyond a full turn of 360°, e.g. multi-rotation · CPC title