Optical devices for light mixing

Patent metadata

Field	Value
Publication number	US-9784433-B2
Application number	US-201414501449-A
Country	US
Kind code	B2
Filing date	Sep 30, 2014
Priority date	Sep 30, 2014
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

An optical device includes a lower surface that is substantially transparent. The optical device further includes an upper surface disposed opposite the lower surface and having a first specular layer disposed thereon. The optical device further includes a first lateral surface extending between the lower surface and the upper surface and having a second specular layer disposed on at least a portion thereof.

First claim

What is claimed is:

1. An optical device for mixing light produced by a light source physically coupled with a substrate, the optical device comprising:
a body member formed of a substantially transmissive material, the body member defining:
a lower surface comprising a plurality of substantially transmissive lower surfaces, wherein the light source is disposed between the substrate and the lower surface;
an upper surface disposed opposite the lower surface and having a first specular layer disposed thereon; and
a first lateral surface extending between the lower surface and the upper surface, the first lateral surface defining:
a first portion proximate to the lower surface and having a second specular layer disposed thereon, wherein the first portion is configured to reflect toward the upper surface part of light that is transmitted through the lower surface,
a second portion proximate to the upper surface and having a third specular layer disposed thereon, and
a third portion between the first portion and the second portion, wherein the second portion and third portion are co-planar in a first plane having a first angle relative to the substrate, and wherein at least part of the first portion is arranged at a second angle different than the first angle to reflect light toward the upper surface,

wherein mixed light exits the optical device by passing through the third portion of the first lateral surface, wherein the mixed light comprises:
first light that passes without any reflection by the first portion, the second portion, and the upper surface,
second light that passes after being reflected by both the first portion and the second portion, and
third light that passes after being reflected by both the second portion and the upper surface.

2. The optical device of claim 1 , wherein a diffuse layer is disposed on the third portion of the first lateral surface.

3. The optical device of claim 1 , wherein the third portion of the first lateral surface is substantially transparent.

4. The optical device of claim 2 , wherein the diffuse layer comprises a plurality of lenses.

5. The optical device of claim 1 , wherein the upper surface comprises a first planar surface that forms an acute angle with the first portion of the first lateral surface.

6. The optical device of claim 1 , wherein the upper surface defines a first concave surface of the optical device.

7. The optical device of claim 6 , wherein the optical device comprises a concave polyhedron.

8. The optical device of claim 6 , further comprising a second lateral surface extending between the lower surface and the upper surface,
wherein the upper surface comprises a first planar surface and a second planar surface, the first planar surface forms a first acute angle with the first lateral surface, and the second planar surface forms a second acute angle with the second lateral surface.

9. The optical device of claim 8 , further comprising a third specular layer disposed on a fourth portion of the second lateral surface that is proximate to the lower surface, and a fourth specular layer disposed on a fifth portion of the second lateral surface that is proximate to the upper surface.

10. A lighting apparatus, comprising:
an optical device configured to mix light produced by a light source that is physically coupled with a substrate, the optical device comprising a body member of a substantially transmissive material, the body member defining:
a lower surface comprising a plurality of substantially transmissive lower surfaces, wherein the light source is disposed between the substrate and the lower surface;
an upper surface disposed opposite the lower surface and having a first specular layer disposed thereon; and
a first lateral surface extending between the lower surface and the upper surface, the first lateral surface defining:
a first portion proximate to the lower surface and having a second specular layer disposed thereon, wherein the first portion is configured to reflect toward the upper surface part of light that is transmitted through the lower surface,
a second portion proximate to the upper surface and having a third specular layer disposed thereon, and
a third portion between the first portion and the second portion and configured to pass mixed light, wherein the second portion and third portion are co-planar in a first plane having a first angle relative to the substrate, and wherein at least part of the first portion is arranged at a second angle different than the first angle to reflect light toward the upper surface,
wherein the mixed light comprises:
first light that passes without any reflection by the first portion, the second portion, and the upper surface,
second light that passes after being reflected by both the first portion and the second portion, and
third light that passes after being reflected by both the second portion and the upper surface; and

a reflector disposed proximate to the first lateral surface and configured to reflect the mixed light.

11. The lighting apparatus of claim 10 , wherein a diffuse layer is disposed on the third portion of the first lateral surface.

12. The lighting apparatus of claim 10 , wherein the third portion of the first lateral surface is substantially transparent.

13. The lighting apparatus of claim 10 , wherein the upper surface defines a first concave surface of the optical device.

14. The lighting apparatus of claim 13 , wherein the optical device comprises a concave polyhedron.

15. The lighting apparatus of claim 10 , further comprising at least one lens disposed across an opening of the reflector, wherein the reflector is configured to reflect the mixed light through the opening.

16. A method of mixing light using an optical device, the light produced by a light source physically coupled with a substrate, the optical device comprising a body member formed of a substantially transmissive material, the method comprising:
passing light from the light source through a lower surface of the body member, the lower surface comprising a plurality of substantially transmissive lower surfaces, the light source disposed between the substrate and the lower surface, wherein a part of the passed light is directed toward a reflective upper surface of the body member that is disposed opposite the lower surface; and
passing mixed light through part of a first lateral surface of the body member, the first lateral surface extending between the lower surface and the upper surface, the first lateral surface defining (i) a reflective first portion proximate to the lower surface, (ii) a reflective second portion proximate to the upper surface, and (iii) a third portion between the first portion and the second portion, wherein the second portion and third portion are co-planar in a first plane having a first angle relative to the substrate, and wherein at least part of the first portion is arranged at a second angle different than the first angle to reflect light toward the upper surface,
wherein the mixed light passes through the third portion and comprises:
first light that passes without any reflection by the first portion, the second portion, and the upper surface,
second light that passes after being reflected by both the first portion and the second portion, and
third light that passes after being reflected by both the second portion and the upper surface.

17. The method of claim 16 , wherein passing the mixed light through the third portion comprises passing the mixed light through a diffuse layer disposed on the third portion to generat

Assignees

• Boeing Co

Inventors

• Camp Iii Randolph C

Classifications

• F21K9/60

  Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction · CPC title

• F21V13/04

  the elements being reflectors and refractors {(for vehicle rear lights F21S43/40)} · CPC title

• G02B6/0051

  Diffusing sheet or layer · CPC title

• G02B19/0066

  in the form of an LED array · CPC title

• F21K9/00 Primary

  Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers · CPC title