Two-port integrated exhaust manifold for an internal combustion engine having three cylinders

Patent metadata

Field	Value
Publication number	US-9784169-B2
Application number	US-201615069113-A
Country	US
Kind code	B2
Filing date	Mar 14, 2016
Priority date	Mar 14, 2016
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

Methods and systems are provided for a 2-port integrated exhaust manifold for an inline-3, inline-6, V-6, and/or V-12 engine. In one example, a system may include an exhaust manifold integrated within a cylinder head of an engine block. The integrated exhaust manifold may include a first set of two runners from a first outer cylinder coupled to a first manifold exhaust port, a second set of two runners of a second outer cylinder coupled to a second manifold exhaust port, and one runner of an inner cylinder coupled to the first manifold exhaust port and another runner of the inner cylinder coupled to the second manifold exhaust port.

First claim

The invention claimed is:

1. An integrated exhaust manifold, comprising:
first and second manifold exhaust ports;
a first set of runners from a first cylinder;
a second set of runners from a second cylinder; and
a third set of runners from a third cylinder, where a first runner of the third set merges with the first set of runners at the first manifold exhaust port and a second runner of the third set merges with the second set of runners at the second manifold exhaust port.

2. The integrated exhaust manifold of claim 1 , wherein the first manifold exhaust port is in fluidic communication with a first inlet opening from a first runner of the first set of runners, a second inlet opening from a second runner of the first set of runners, and a third inlet opening from the first runner of the third set of runners.

3. The integrated exhaust manifold of claim 2 , wherein the first manifold exhaust port further includes a single outlet opening where all exhaust from the first cylinder and a portion of the exhaust from third cylinder leaves the first manifold exhaust port.

4. The integrated exhaust manifold of claim 1 , wherein the second manifold exhaust port includes a first inlet opening from a first runner of the second set of runners, a second inlet opening from a second runner of the second set of runners, and a third inlet opening from the second runner of the third set of runners.

5. The integrated exhaust manifold of claim 4 , wherein the second manifold exhaust port further includes a single outlet opening where all exhaust from the second cylinder and a portion of exhaust from the third cylinder leaves the second manifold exhaust port.

6. The integrated exhaust manifold of claim 1 , further comprising a cooling passage inlet, a cooling passage outlet, and a plurality of water passages fluidly coupled within the integrated exhaust manifold, between the cooling passage inlet and cooling passage outlet.

7. The integrated exhaust manifold of claim 6 , wherein the plurality of water passages includes a first water passage disposed between the first runner and second runner of the third set of runners.

8. The integrated exhaust manifold of claim 7 , wherein an outer wall of the first water passage is spaced apart from an outer wall of the first runner and an outer wall of the second runner of the third set of runners.

9. The integrated exhaust manifold of claim 1 , wherein the integrated exhaust manifold is part of a three-cylinder engine including the first cylinder, second cylinder, and third cylinder.

10. The integrated exhaust manifold of claim 1 , wherein the integrated exhaust manifold is included on one or both banks with three cylinder groupings in one of a six-cylinder V-engine or twelve-cylinder V-engine.

11. The integrated exhaust manifold of claim 1 , wherein the integrated exhaust manifold is a first integrated exhaust manifold for three cylinder groupings of one of an inline six-cylinder engine.

12. The integrated exhaust manifold of claim 1 , wherein the first cylinder and second cylinder are outer cylinders and the third cylinder is positioned between the first cylinder and second cylinder.

13. A device, comprising:
an integrated exhaust manifold (IEM) for a cylinder head including three cylinders, the IEM comprising:
three sets of two separated runners, each set coupled to exhaust ports of one of the three cylinders; and
two manifold exhaust ports, each coupled to one set of the three sets of two separated runners and only one runner from another set of the three sets of two separated runners.

14. The device of claim 13 , wherein a first set of the three sets of two separated runners is coupled to exhaust ports of a first cylinder and split between the two manifold exhaust ports, where a first runner of the first set is coupled to a first manifold exhaust port of the two manifold exhaust ports and a second runner of the first set is coupled to a second manifold exhaust port of the two manifold exhaust ports.

15. The device of claim 14 , wherein the first cylinder is a middle cylinder positioned between a second cylinder and third cylinder of the three cylinders.

16. The device of claim 14 , wherein exhaust gases from the first runner of the first set do not mix with exhaust gases from the second runner of the first set within the IEM and further comprising a single exhaust junction, external to the IEM, where exhaust gases from the two manifold exhaust ports combine at the single exhaust junction.

17. The device of claim 13 , wherein the IEM further comprises a plurality of water passages cored into the IEM and positioned in spaces that separate each runner in each set of the three sets of two separated runners.

18. A method for a three-cylinder engine, comprising:
flowing exhaust separately from a first cylinder to a first manifold exhaust port of an integrated exhaust manifold (IEM) via two separated runners of the first cylinder and merging exhaust flow from the two separated runners of the first cylinder at the first manifold exhaust port;
flowing exhaust separately from a second cylinder to a second manifold exhaust port of the IEM via two separated runners of the second cylinder and merging exhaust flow from the two separated runners of the second cylinder at the second manifold exhaust port; and
flowing exhaust separately from a third cylinder to each of the first manifold exhaust port and the second manifold exhaust port via two separated runners of the third cylinder and not merging exhaust flow from the two separated runners of the third cylinder.

19. The method of claim 18 , further comprising flowing coolant around and between each of the two separated runners of the first cylinder, each of the two separated runners of the second cylinder, and each of the two separated runners of the third cylinder.

20. The method of claim 18 , further comprising firing the first cylinder, then the third cylinder, and then the second cylinder.

Assignees

• Ford Global Tech Llc

Inventors

• Miazgowicz Keith D
• Magnan Michael Bruno
• Karim Ahsanul
• Cierpial Philip Damian
• Fluharty Jeffrey D

Classifications

• F02B2075/1824

  six · CPC title

• F02B2075/1812

  three · CPC title

• F02F1/243

  Cylinder heads and inlet or exhaust manifolds integrally cast together · CPC title

• F01N3/046 Primary

  Exhaust manifolds with cooling jacket · CPC title

• F01N13/107 Primary

  More than one exhaust manifold or exhaust collector · CPC title