Sink and drain for sink

Patent metadata

Field	Value
Publication number	US-9783968-B2
Application number	US-201514708883-A
Country	US
Kind code	B2
Filing date	May 11, 2015
Priority date	Mar 25, 2011
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

Sinks and drains for sinks permitting the attachment of the drain to the sink such that the drain is substantially disposed below the top surface of the sink basin, and such that there is no discernable separation between the base of the sink basin and the drain when viewed from above the sink. A method of making a sink such that there is no discernable separation between the base of the sink basin and the drain when viewed from above the sink.

First claim

What is claimed is:

1. A sink comprising:
a sink basin having a sidewall and a base, the base having an opening;
a drain entry portion disposed at the opening and being welded to the base at the opening, the weld being smooth to appear integrally formed with the base when viewing into the sink basin, the drain entry portion including a cylindrical wall extending away from the base;
a flange plate having an inner edge portion and an outer edge portion, the inner edge portion forming a drain opening that permits water from the drain entry portion to flow through the flange plate, the outer edge portion and the cylindrical wall of the drain entry portion intersecting so as to prevent passage of water therebetween;
a drain pipe intersecting with the inner edge portion of the flange plate to prevent the passage of water therebetween;
a strainer disposed in the drain pipe; and
a removable drain basket that includes a stopper, the stopper being selectively placeable between a lowered position, in which the stopper covers the strainer to plug the drain opening, and a raised position, in which water from the drain entry portion flows around the stopper and through the drain opening.

2. The sink of claim 1 , wherein the drain entry portion does not extend above the base through the opening.

3. A method of making a sink comprising:
forming a sink basin having a sidewall and a base, the base having an opening;
providing a drain entry portion, the drain entry portion being cylindrical and having a cylindrical wall;
welding the drain entry portion to the base at the opening;
grinding the weld at the opening such that the drain entry portion appears integrally formed with the base when viewing into the sink basin;
providing a flange plate having an inner edge portion and an outer edge portion, the inner edge portion forming a drain opening that permits water from the drain entry portion to flow through the flange plate, the outer edge portion and the cylindrical wall of the drain entry portion intersecting so as to prevent passage of water therebetween;
providing a drain pipe, the drain pipe intersecting the inner edge portion of the flange plate to prevent passage of water therebetween;
covering the drain opening with a strainer that is connected to one of the drain pipe and the flange plate; and
mounting a removable drain basket that includes a stopper to the strainer, the stopper being selectively placeable between a lowered position, in which the stopper covers the strainer to plug the drain opening, and a raised position, in which water from the drain entry portion flows around the stopper and through the drain opening and the strainer.

4. The method of claim 3 , wherein welding the drain entry portion to the base includes creating a weld bead that extends peripherally around the opening.

5. The method of claim 3 , wherein grinding the weld at the opening is accomplished such that the drain entry portion does not extend above the base through the opening.

6. A sink comprising:
a sink basin having a sidewall and a base, the base having an opening;
a drain entry portion disposed at the opening and being connected to the base at the opening, the connection being smooth to appear integrally formed with the base when viewing into the sink basin, the drain entry portion extending away from the base and having a cylindrical wall;
a flange plate having an inner edge portion and an outer edge portion, the inner edge portion forming a drain opening that permits water from the drain entry portion to flow through the flange plate, the outer edge portion and the cylindrical wall of the drain entry portion intersecting so as to prevent passage of water therebetween;
a drain pipe intersecting with the inner edge portion of the flange plate to prevent the passage of water therebetween;
a strainer; and
a removable drain basket that includes a stopper, the stopper being selectively placeable between a lowered position, in which the stopper covers the strainer to plug the drain opening, and a raised position, in which water from the drain entry portion flows around the stopper and through the drain opening.

7. The sink of claim 6 , wherein the connection of the drain entry portion to the base is a weld.

8. The sink of claim 6 , wherein the drain entry portion does not extend above the base through the opening.

Assignees

• Elkay Mfg Co
• Elkay Manaufacturing Company

Inventors

• Childs Daniel Keating
• Daly Shawn
• Chong Jonathan Chee Yeen

Classifications

• E03C1/262

  combined with outlet stoppers · CPC title

• E03C1/182 Primary

  connected to the waste-pipe · CPC title

• Y10T29/49826

  Assembling or joining · CPC title

• E03C1/264

  Separate sieves or similar object-catching inserts · CPC title

• E03C1/2306

  the plug being operated by hand contact · CPC title