Systems and methods for disengaging a battery

Patent metadata

Field	Value
Publication number	US-9783078-B2
Application number	US-201514928718-A
Country	US
Kind code	B2
Filing date	Oct 30, 2015
Priority date	Oct 30, 2015
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

Systems and methods for disengaging a battery are disclosed. The systems and methods may be used to disengage a battery from a direct-current (DC) bus of a vehicle when the DC bus is under a load. In one implementation, the system includes one or more contactors between the battery string and the DC bus. The system also includes a controller. The controller is configured to reduce a current limit of a power train of the vehicle to a first current level. The controller is also configured to open the one or more contactors. The controller is further configured to increase the current limit of the power train of the vehicle to a second current level.

First claim

What is claimed is:

1. A system for disengaging a battery string from a direct-current (DC) bus of a vehicle when the DC bus is under a load, comprising:
one or more contactors between the battery string and the DC bus;
monitoring circuitry configured to detect a current through the one or more contactors; and
a controller configured to:
reduce a current limit of a power train of the vehicle to a first current level;
operate at least one motor of the power train in a regenerative-braking mode, to reduce the detected current to approximately zero;
open the one or more contactors after the detected current reaches approximately zero; and
increase the current limit of the power train of the vehicle to a second current level, after the one or more contactors are opened.

2. The system of claim 1 , wherein the controller is further configured to reduce the current limit of the power train by reducing a traction torque generated by at least one motor of the power train.

3. The system of claim 1 , wherein the one or more contactors include:
a first contactor configured to connect or disconnect a positive terminal of the battery string with the DC bus; and
a second contactor configured to connect or disconnect a negative terminal of the battery string with the DC bus.

4. A method for disengaging a battery string from a direct-current (DC) bus of a vehicle when the DC bus is under a load, comprising:
detecting, by monitoring circuitry, a current through one or more contactors between the battery string and the DC bus;
reducing, by a controller, a current limit of a power train of the vehicle to a first current level;
operating, by a controller, at least one motor of the power train in a regenerative-braking mode, to reduce the detected current to approximately zero;
opening, by the controller, the one or more contactors after the detected current reaches approximately zero; and
increasing, by the controller, the current limit of the power train of the vehicle to a second current level, after the one or more contactors are opened.

5. The method of claim 4 , wherein reducing the current limit of the power train comprises:
reducing a traction torque generated by at least one motor of the power train.

6. The method of claim 4 , further comprising:
operating, by the controller, at least one motor of the power train in a regenerative-braking mode to reduce the detected current to approximately zero.

7. A method for disengaging battery strings from a direct-current (DC) bus of a vehicle when the DC bus is under a load, comprising: monitoring currents flowing through a plurality of battery strings connected in parallel to the DC bus of the vehicle, the plurality of battery strings being connected to the DC bus through respective contactors;
selecting one or more of the plurality of battery strings to be disengaged;
reducing the currents flowing through the one or more selected battery strings;
operating at least one motor of the power train in a regenerative-braking mode, to reduce the monitored currents to approximately zero;
and
opening the respective contactors of the selected battery strings after the currents flowing through the: selected battery strings reach approximately zero.

8. The method of claim 7 , wherein selecting the one or more of the plurality of battery strings to be disengaged further comprises:
detecting faulty conditions in the one or more battery strings.

9. The method of claim 8 , wherein the faulty conditions include at least one of an over temperature in a battery string, overcurrent in the battery string, overvoltage across the battery string, undervoltage across the battery string, loss of voltage monitoring of the battery string, or loss of isolation of the battery string.

10. The method of claim 7 , wherein reducing the currents flowing through the one or more selected battery strings further comprises:
reducing a current limit of a power train of the vehicle to a first current level.

11. The method of claim 10 , further comprising:
after opening the respective contactors of the selected battery strings, increasing the current limit of the power train to a second current level.

12. The method of claim 10 , further comprising:
reducing the current limit of the power train by reducing a traction torque generated by at least one motor of the power train.

13. The method of claim 7 , wherein reducing the currents flowing through the one or more selected battery strings further comprises:
operating at least one motor of a power train of the vehicle in a regenerative-braking mode.

14. The method of claim 13 , further comprising:
operating the motor in the regenerative-braking mode by coasting the motor.

15. The method of claim 7 , wherein the respective contactors of a battery string include:
a first contactor configured to connect or disconnect a positive terminal of the battery string with the DC bus; and
a second contactor configured to connect or disconnect a negative terminal of the battery string with the DC bus.

Assignees

• Faraday & Future Inc

Inventors

• Huynh Long
• Hong Michael
• Weicker Phillip John
• Paryani Anil

Classifications

• H02J7/64

  against overvoltage · CPC title

• H02J7/61

  against overcharge · CPC title

• H02J7/855

  with circuits adapted for supplying loads from the battery · CPC title

• H02J7/585

  Sequential battery discharge in systems with a plurality of batteries · CPC title

• H02J7/65

  against overtemperature · CPC title