Exoskeleton and method of increasing the flexibility of an exoskeleton joint

Patent metadata

Field	Value
Publication number	US-9782892-B2
Application number	US-201515023773-A
Country	US
Kind code	B2
Filing date	Apr 24, 2015
Priority date	May 2, 2014
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

An exoskeleton configured to be coupled to a user includes a plurality of interconnected support elements constituted by rigid compression members interconnected through a tensegrity joint. The joint includes a tensile member having a first end and a second end coupled to first and second ones of the support elements respectively.

First claim

The invention claimed is:

1. An exoskeleton comprising:
a plurality of interconnected support elements configured to be coupled to body portions of a user, wherein each of the support elements is a rigid compression member, wherein at least two of the support elements are interconnected through a tensegrity joint including a first tensile member held under continuous tension with a first end coupled to a first support element of the at least two support elements and a second end coupled to a second support element of the at least two support elements, and wherein the tensegrity joint is configured such that a weight of the exoskeleton is transferred from the first support element to the second support element through the first tensile member.

2. The exoskeleton of claim 1 , wherein:
the tensegrity joint is an ankle joint;
the first support element is a first shank, the first shank configured to be coupled to a leg of the user with a brace; and
the second support element is a boot, the boot configured to be coupled to a foot of the user.

3. The exoskeleton of claim 2 , wherein:
the tensegrity joint further includes a second tensile member having a first end and a second end;
the first end of the second tensile member is coupled to a third support element of the at least two support elements;
the second end of the second tensile member is coupled to the boot; and
the third support element is a second shank, the second shank configured to be coupled to the leg of the user with the brace.

4. The exoskeleton of claim 2 , wherein the first tensile member is the only connection between the first shank and the boot at the ankle joint.

5. The exoskeleton of claim 1 , wherein:
the tensegrity joint is a hip joint;
the first support element is configured to be coupled to a torso of the user; and
the second support element is configured to be coupled to a leg of the user.

6. The exoskeleton of claim 5 , wherein:
the first support element is a torso brace having a hip extension, the first end of the first tensile member being coupled to the hip extension; and
the second support element is an upper leg support.

7. The exoskeleton of claim 6 , wherein the first tensile member is the only connection between the hip extension and the upper leg support at the hip joint.

8. The exoskeleton of claim 1 , wherein:
the tensegrity joint is an abdominal joint;
the first support element is configured to be coupled to a torso of the user; and
the second support element is configured to be coupled to a waist of the user.

9. The exoskeleton of claim 8 , wherein:
the first support element is a torso brace having an extension, the first end of the first tensile member being coupled to the extension; and
the second support element is a waist brace.

10. The exoskeleton of claim 9 , wherein the first tensile member is the only connection between the extension and the waist brace at the abdominal joint.

11. A method of constructing a joint of an exoskeleton comprising a plurality of interconnected support elements configured to be coupled to body portions of a user, wherein each of the support elements is a rigid compression member, and wherein at least two of the support elements are interconnected through the joint, the method comprising:
configuring the joint as a tensegrity joint by coupling a first end of a first tensile member, which is held under continuous tension, to a first support element of the at least two support elements and coupling the second end of the first tensile member to a second support element of the at least two support elements such that a weight of the exoskeleton is transferred from the first support element to the second support element through the first tensile member.

12. The method of claim 11 , wherein the tensegrity joint is an ankle joint, the first support element is a first shank and the second support element is a boot, the method further comprising:
coupling the first shank to a leg of the user with a brace; and
coupling the boot to a foot of the user.

13. The method of claim 12 , further comprising:
coupling a first end of a second tensile member to a third support element of the at least two support elements, wherein the third support element is a second shank; and
coupling a second end of the second tensile member to the boot.

14. The method of claim 12 , wherein the steps of coupling the first end of the first tensile member to the first shank and coupling the second end of the first tensile member to the boot provide the only connection between the first shank and the boot at the ankle joint.

15. The method of claim 11 , wherein the tensegrity joint is a hip joint, the method further comprising:
coupling the first support element to a torso of the user; and
coupling the second support element to a leg of the user.

16. The method of claim 15 , wherein:
the first support element is a torso brace having a hip extension;
the second support element is an upper leg support; and
coupling the first end of the first tensile member to the first support element includes coupling the first end to the hip extension.

17. The method of claim 16 , wherein the steps of coupling the first end of the first tensile member to the hip extension and coupling the second end of the first tensile member to the upper leg support provide the only connection between the hip extension and the upper leg support at the hip joint.

18. The method of claim 11 , wherein the tensegrity joint is an abdominal joint, the method further comprising:
coupling the first support element to a torso of the user; and
coupling the second support element to a waist of the user.

19. The method of claim 18 , wherein:
the first support element is a torso brace having an extension;
the second support element is a waist brace; and
coupling the first end of the first tensile member to the first support element includes coupling the first end to the extension.

20. The method of claim 19 , wherein the steps of coupling the first end of the first tensile member to the extension and coupling the second end of the first tensile member to the waist brace provide the only connection between the extension and the waist brace at the abdominal joint.

Assignees

• Ekso Bionics Inc

Inventors

• Angold Russdon
• Preuss Adam
• Fleming Nicholas
• Sweeney Matthew D

Classifications

• A61F5/0111

  for the feet or ankles · CPC title

• B25J17/00

  Joints · CPC title

• A61H3/00

  Appliances for aiding patients or disabled persons to walk about (apparatus for helping babies to walk A47D13/04 {; applying electrical currents by contact electrodes for stimulating motor muscles, e.g. walking assistance A61N1/36003}) · CPC title

• B25J9/0006 Primary

  Exoskeletons, i.e. resembling a human figure · CPC title

• F16M13/04

  for supporting on, or holding steady relative to, a person, e.g. by chains {, e.g. rifle butt or pistol grip supports, supports attached to the chest or head (apparatus or arrangements for taking photographs or for projecting or viewing them G03B)} · CPC title