Surgical instrument arrangement and drive train arrangement for a surgical instrument, in particular a robot-guided surgical instrument, and surgical instrument

Patent metadata

Field	Value
Publication number	US-9782225-B2
Application number	US-201414579597-A
Country	US
Kind code	B2
Filing date	Dec 22, 2014
Priority date	Jul 3, 2012
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

A surgical instrument arrangement has a modular motor drive unit which has a drive arrangement having at least one output element, an instrument shaft that can be detachably connected to the drive unit, and a drive arrangement having at least one input drive element. The output drive arrangement and the input drive arrangement can be coupled to each other by a mechanical interface that has at least one single-sided linkage, a pin, and a cut-out, wherein the pin can be radially expanded in the cut-out. Alternatively, a gap may be formed between the pin and the cut-out, which gap is wavy in the radial direction, and in which a radially displaceable, axially fixed intermediate element arrangement is arranged. The surgical instrument arrangement may also include a sterile barrier, which is provided to envelop the drive unit and to be arranged between the drive unit and the instrument shaft.

First claim

What is claimed is:

1. A surgical instrument comprising:
an input drive module comprising at least one rotatable output drive link; an instrument shaft releasably connected to the input drive module, the instrument shaft including at least one translationally guided input drive link; and
an interface between the input drive module and the instrument shaft, which has a guide element and a groove, wherein the groove is disposed on either the output drive link or input drive link, and the guide element is disposed on the other of the output drive link or input drive link, and is guided in the groove such that it is displaceable when the output drive link and the input drive link are coupled to one another;
wherein the interface further comprises:
a guide wall of the groove includes an opening for inserting the guide element by rotating the output drive link, and the groove is formed by first and second oppositely disposed legs, and the first leg is shorter in length than the second leg.

2. The surgical instrument according to claim 1 , wherein the input drive link is displaceably guided on at least one of the instrument shaft or the input drive module connected thereto.

3. The surgical instrument according to claim 1 , wherein the guide element includes at least one rotatably mounted roller element for making contact with the groove.

4. The surgical instrument according to claim 1 , further comprising a tolerance element, which pre-tensions the output drive link and the input drive link in a displacement axis of the input drive link, when the output drive link and the input drive link are coupled to one another.

5. The surgical instrument according to claim 1 , wherein the guide element is mounted such that it is axially displaceable.

6. The surgical instrument according to claim 5 , further comprising a connecting member, for the axial displacement of the guide element.

7. The surgical instrument according to claim 1 , wherein the groove extends substantially only as far as the rotational axis.

8. The surgical instrument according to claim 1 , wherein the guide element is disposed eccentrically on the output drive link.

9. The surgical instrument according to claim 1 , wherein the groove is disposed transverse to a displacement axis of the input drive.

10. The surgical instrument according to claim 1 , wherein the input drive link is connected to at least one of a pulling or pushing means, which is, at least substantially, parallel to a displacement axis of the input drive link.

11. The surgical instrument according to claim 1 , further comprising an interface for the connection thereof to a robot.

12. An input drive module for a surgical instrument according to claim 1 , the input drive module comprising:
at least one rotatable output drive link; and
a guide element or a groove on the output drive link, the guide element or the groove engageable with the corresponding guide element or groove of the interface of the surgical instrument to thereby connect the input drive module to the instrument shaft of the surgical instrument.

13. An instrument shaft for a surgical instrument according to claim 1 , the instrument shaft comprising:
at least one input drive link; and
a guide element or a groove on the output drive link, the groove or the guide element engageable with the corresponding guide element or groove of the interface of the surgical instrument to thereby connect the instrument shaft to the input drive module of the surgical instrument.

14. A method for the releasable connection of an input drive module and an instrument shaft of a surgical instrument, the method comprising:
obtaining a surgical instrument according to claim 1 ; and
releasably connecting the input drive module of the surgical instrument with the instrument shaft by inserting the guide element axially in the groove, or rotating the guide element into the groove.

15. The surgical instrument of claim 1 , wherein the at least one input drive link is translationally guided between two end stops.

16. The surgical instrument of claim 1 , wherein the rotatable output drive link is rotatable without limit.

17. The surgical instrument of claim 5 , wherein the guide element is pre-tensioned.

18. The surgical instrument of claim 8 , wherein the guide element is disposed eccentrically on an output drive shaft of a rotation motor of the input drive module.

19. The surgical instrument of claim 9 , wherein the groove is disposed perpendicular to a displacement axis of the input drive link.

20. The surgical instrument of claim 1 , wherein a length of the groove along the major axis of the groove is asymmetrical to at least one of a rotational axis of the output drive link or a displacement axis of the input drive link.

Assignees

• Kuka Lab Gmbh
• Kuka Roboter Gmbh

Inventors

• Lohmeier Sebastian
• Schober Wolfgang
• Brudniok Sven

Classifications

• A61B2017/0046

  with a releasable handle; with handle and operating part separable · CPC title

• A61B34/30

  Surgical robots · CPC title

• A61B2090/064

  for measuring force, pressure or mechanical tension · CPC title

• A61B2017/00398

  using powered actuators, e.g. stepper motors, solenoids · CPC title

• F16D1/10

  Quick-acting couplings in which the parts are connected by simply bringing them together axially · CPC title