Synthetic polymer film whose surface has microbicidal activity, multilayer structure having synthetic polymer film, sterilization method with the use of surface of synthetic polymer film, method for reactivating surface of synthetic polymer film, mold for production of synthetic polymer film, and mold manufacturing method

Patent metadata

Field	Value
Publication number	US-9781926-B2
Application number	US-201715437044-A
Country	US
Kind code	B2
Filing date	Feb 20, 2017
Priority date	Apr 22, 2014
Publication date	Oct 10, 2017
Grant date	Oct 10, 2017

Abstract

A synthetic polymer film ( 34 A), ( 34 B) having a surface which has a plurality of first raised portions ( 34 Ap), ( 34 Bp), wherein a two-dimensional size of the plurality of first raised portions ( 34 Ap), ( 34 Bp) is in a range of more than 20 nm and less than 500 nm when viewed in a normal direction of the synthetic polymer film ( 34 A), ( 34 B); and the surface has a microbicidal effect.

First claim

The invention claimed is:

1. A multilayer structure, comprising:
a synthetic polymer film comprising a surface which has a plurality of first raised portions, wherein a two-dimensional size of the plurality of first raised portions is in a range of more than 20 nm and less than 500 nm when viewed in a normal direction of the synthetic polymer film; a plurality of second raised portions superimposedly formed over the plurality of first raised portions; and a two-dimensional size of the plurality of second raised portions is smaller than the two-dimensional size of the plurality of first raised portions and does not exceed 100 nm; and the surface has a microbicidal effect; and
a cover film whose surface is provided with an oil, wherein the cover film is arranged such that the oil provided to the surface of the cover film comes in contact with the plurality of first raised portions.

2. The multilayer structure of claim 1 , wherein a static contact angle of the surface of the synthetic polymer film with respect to hexadecane is not more than 31°.

3. The multilayer structure of claim 1 , wherein a static contact angle of the surface of the synthetic polymer film with respect to water is not more than 133°.

4. The multilayer structure of claim 1 , wherein an adjoining distance of the plurality of first raised portions is more than 20 nm and not more than 1000 nm.

5. The multilayer structure of claim 1 , wherein a height of the plurality of first raised portions is not less than 50 nm and less than 500 nm.

6. The multilayer structure of claim 1 , wherein the plurality of first raised portions are capable of warping when coming in contact with a microorganism.

7. The multilayer structure of claim 1 , wherein a normal to a lateral surface of the plurality of first raised portions forms an inclination angle with respect to a direction perpendicular to the normal direction of the synthetic polymer film, and the inclination angle varies continuously or discontinuously with respect to a distance from a tip end of the plurality of first raised portions in the normal direction of the synthetic polymer film.

8. The multilayer structure of claim 1 , wherein the plurality of second raised portions include a generally conical portion.

9. The multilayer structure of claim 1 , wherein a height of the plurality of second raised portions is more than 20 nm and not more than 100 nm.

10. The multilayer structure of claim 1 , wherein the synthetic polymer film further comprises a lubricant.

11. The multilayer structure of claim 10 , wherein an HLB value of the lubricant is less than 7.

12. The multilayer structure of claim 1 , wherein the surface of the synthetic polymer film is treated with a mold releasing agent.

13. The multilayer structure of claim 1 , wherein the surface of the synthetic polymer film is treated with an oil.

14. The multilayer structure of claim 1 further comprising a base film which supports the synthetic polymer film.

15. The multilayer structure of claim 1 , wherein the synthetic polymer film further comprises a cured UV-curable resin material.

16. The multilayer structure of claim 1 , wherein the synthetic polymer film further comprises an acrylic resin.

17. The multilayer structure of claim 15 , wherein the UV-curable resin material further comprises a urethane acrylate.

18. The multilayer structure of claim 1 , wherein the synthetic polymer film and the plurality of first raised portions are comprised of a common UV-curable resin material and are made by rolling over a moth-eye mold having a surficial nanostructure, which imprints the plurality of first raised portions on the synthetic polymer film.

19. A synthetic polymer film comprising a surface having:
a plurality of first raised portions, wherein a two-dimensional size of the plurality of first raised portions is in a range of more than 20 nm and less than 500 nm when viewed in a normal direction of the synthetic polymer film; and
a plurality of second raised portions superimposedly formed over the plurality of first raised portions, wherein a two-dimensional size of the plurality of second raised portions is smaller than the two-dimensional size of the plurality of first raised portions and does not exceed 100 nm; and
the surface has a microbicidal effect.

20. The synthetic polymer film of claim 19 , wherein a static contact angle of the surface of the synthetic polymer film with respect to hexadecane is not more than 51°.

21. The synthetic polymer film of claim 19 , wherein a static contact angle of the surface of the synthetic polymer film with respect to hexadecane is not more than 31°.

22. The synthetic polymer film of claim 19 , wherein a static contact angle of the surface of the synthetic polymer film with respect to water is not more than 133°.

23. The synthetic polymer film of claim 19 , wherein an adjoining distance of the plurality of first raised portions is more than 20 nm and not more than 1000 nm.

24. The synthetic polymer film of claim 19 , wherein a height of the plurality of first raised portions is not less than 50 nm and less than 500 nm.

25. The synthetic polymer film of claim 19 , wherein the plurality of first raised portions are capable of warping when coming in contact with a microorganism.

26. The synthetic polymer film of claim 19 , wherein a normal to a lateral surface of the plurality of first raised portions forms an inclination angle with respect to a direction perpendicular to the normal direction of the synthetic polymer film, and the inclination angle varies continuously or discontinuously with respect to a distance from a tip end of the plurality of first raised portions in the normal direction of the synthetic polymer film.

27. The synthetic polymer film of claim 19 , wherein the plurality of second raised portions include a generally conical portion.

28. The synthetic polymer film of claim 19 , wherein a height of the plurality of second raised portions is more than 20 nm and not more than 100 nm.

29. The synthetic polymer film of claim 19 , wherein the synthetic polymer film further comprises a lubricant.

30. The synthetic polymer film of claim 29 , wherein an HLB value of the lubricant is less than 7.

31. The synthetic polymer film of claim 19 , wherein the surface of the synthetic polymer film is treated with a mold releasing agent.

32. The synthetic polymer film of claim 19 , wherein the surface of the synthetic polymer film is treated with an oil.

33. The synthetic polymer film of claim 19 , wherein the synthetic polymer film further comprises a cured UV-curable resin material.

34. The synthetic polymer film of claim 33 , wherein the UV-curable resin material further comprises a urethane acrylate.

35. The synthetic polymer film of claim 19 , wherein the synthetic polymer film further comprises an acrylic resin.

36. The synthetic polymer film of claim 19 , wherein the synthetic polymer film and the plurality of first raised portions are comprised of a common UV-curable resin material and are made by rolling over a moth-eye mold having a surficial nanostructure, which imprints the plurality of first raised portions on the synthetic polymer film.

37. A method for treating a gas or liquid

Assignees

• Sharp Kk

Inventors

• Yamada Miho
• Minoura Kiyoshi
• Nakahara Takahiro
• Takami Seiji

Classifications

• A61L2/232

  layered or coated · CPC title

• A01N37/02

  Saturated carboxylic acids or thio analogues thereof; Derivatives thereof · CPC title

• B32B27/00

  Layered products comprising {a layer of} synthetic resin {(fibrous or filamentary layer made of a synthetic resin B32B5/02; particulate layer made of a synthetic resin B32B5/16; foamed layer made of a synthetic resin B32B5/18)} · CPC title

• A01N61/00

  Biocides, pest repellants or attractants, or plant growth regulators containing substances of unknown or undetermined composition, e.g. substances characterised only by the mode of action · CPC title

• C08J5/18 Primary

  Manufacture of films or sheets · CPC title