Electrical motor system and method of operating the electrical motor system

Patent metadata

Field	Value
Publication number	US-9780704-B2
Application number	US-201414488679-A
Country	US
Kind code	B2
Filing date	Sep 17, 2014
Priority date	Sep 17, 2014
Publication date	Oct 3, 2017
Grant date	Oct 3, 2017

Abstract

An electrical motor system comprises a switched reluctance electrical motor comprising a rotor section and a stator section, the rotor section comprising a plurality of rotor teeth and the stator section comprising a plurality of stator teeth, the stator teeth wound with respective coils. Coil driver circuitry is coupled to the coils of the stator teeth and controls an independent phase of electrical power to each coil of the plurality of stator teeth. The coils of the stator teeth each have an inductance which absorbs electrical energy provided to that coil by the coil driver circuitry and subsequently releases at least a portion of the electrical energy back to the coil driver circuitry when that coil is not being actively driven by the coil driver circuitry. The coil driver circuitry comprises an electrical energy store configured to store the portion of the electrical energy released back from the inductance of each coil and the electrical energy provided to each coil of the stator teeth by the coil driver circuitry is augmented by the electrical energy stored in the electrical energy store.

First claim

I claim:

1. An electrical motor system comprising:
a switched reluctance electrical motor comprising a rotor section and a stator section, the rotor section comprising a plurality of rotor teeth and the stator section comprising a plurality of stator teeth, the stator teeth wound with respective coils, and
coil driver circuitry coupled to the coils of the stator teeth and comprising boost circuitry and buck circuitry to independently control a phase and direction of electrical power to each coil of the plurality of stator teeth,
wherein the coils of the stator teeth each have an inductance which absorbs electrical energy provided to that coil by the coil driver circuitry and subsequently releases at least a portion of the electrical energy back to the coil driver circuitry when that coil is not being actively driven by the coil driver circuitry,
and wherein the coil driver circuitry comprises an electrical energy store to store the portion of the electrical energy released back from the inductance of each coil and the electrical energy provided to each coil of the stator teeth by the coil driver circuitry is augmented by the electrical energy stored in the electrical energy store.

2. The electrical motor system as claimed in claim 1 , wherein the coil driver circuitry comprises a plurality of independently powerable coil drivers, each coil driver coupled to the coils of a subset of the plurality of stator teeth.

3. The electrical motor system as claimed in claim 2 , wherein each coil driver is coupled to the coils of at least 6 stator teeth.

4. The electrical motor system as claimed in claim 1 , wherein the plurality of rotor teeth and the plurality of stator teeth are in a two:three ratio.

5. The electrical motor system as claimed in claim 1 , wherein the stator section comprises at least 12 stator teeth.

6. The electrical motor system as claimed in claim 5 , wherein the at least 12 stator teeth are grouped into sets of six stator teeth, wherein the coils of a set of six stator teeth are configured to be driven such that when a first coil of the set is provided with electrical energy, a second and third coil of the set are not substantially provided with electrical energy, a fourth coil of the set is provided with electrical energy, and a fifth and sixth coil of the set are not substantially provided with electrical energy,
wherein the first to sixth coils of the set are arranged in adjacent, numerically increasing order, and the switched reluctance electrical motor is configured so that the magnetic fields developed in the first and fourth coil of the set are of opposite polarity.

7. The electrical motor system as claimed in claim 6 , wherein the coils of the set of six stator teeth are configured to be driven in a repeating sequence in which:
firstly the first and fourth coils of the set are provided with electrical energy and the second, third, fifth and sixth coils of the set are not substantially provided with electrical energy;
secondly the second and fifth coils of the set are provided with electrical energy and the first, third, fourth and sixth coils of the set are not substantially provided with electrical energy; and
thirdly the third and sixth coils of the set are provided with electrical energy and the first, second, fourth and fifth coils of the set are not substantially provided with electrical energy.

8. The electrical motor system as claimed in claim 6 , wherein the coil driver circuitry is configured to bring about the opposite polarity of the electrical energy provided to the fourth coil of the set by actively driving the fourth coil of the set with the opposite polarity with which it actively drives the first coil of the set.

9. The electrical motor system as claimed in claim 6 , wherein the fourth coil of the set is wound in an opposite sense to the first coil of the set to bring about the opposite polarity of the electrical energy provided to the fourth coil of the set.

10. The electrical motor system as claimed in claim 6 , wherein the switched reluctance electrical motor further comprises a switching arrangement configured to bring about the opposite polarity of the electrical energy provided to the fourth coil of the set.

11. The electrical motor system as claimed in claim 1 , wherein the switched reluctance electrical motor further comprises three optical sensors positioned relative to three stator teeth of a set of six stator teeth to detect positions of rotor teeth.

12. The electrical motor system as claimed in claim 11 , wherein the three optical sensors are arranged such that there is always an output from either one or two of the three optical sensors indicating at least partial alignment of either one or two rotor teeth with the one or two optical sensors, and such that there is never output from all three of the optical sensors indicating at least partial alignment of three rotor teeth with the three optical sensors.

13. The electrical motor system as claimed in claim 6 , wherein the rotor teeth are arranged such that when a first rotor tooth is closest to a stator tooth wound with the first coil of the set, further rotor teeth in positions adjacent-plus-one to the first rotor tooth provide the predominant return path for a magnetic field induced in the first rotor tooth.

14. The electrical motor system as claimed in claim 6 , wherein the rotor teeth and the stator teeth are arranged with respect to one another in a configuration in which, for any given relative orientation of the rotor section and the stator section, a maximum of two of the set of six stator teeth are substantially aligned with corresponding rotor teeth, and wherein when the maximum of two of the set of six stator teeth are substantially aligned with corresponding rotor teeth no other stator teeth of the set of six stator teeth have at least partial alignment with corresponding rotor teeth.

15. The electrical motor system as claimed in claim 1 , wherein the coil driver circuitry is configured selectively to disable electrical energy supply to at least one selected set of six stator teeth coils.

16. The electrical motor system as claimed in claim 15 , wherein the coil driver circuitry is configured selectively to disable electrical energy supply to pairs of selected sets of six stator teeth coils.

17. The electrical motor system as claimed in claim 1 , wherein the coil of each stator tooth is wound with at least 100 turns.

18. The electrical motor system as claimed in claim 1 , wherein a current supplied to the coil of each stator tooth is less than 10 A.

19. The electrical motor system as claimed in claim 1 , wherein the switched reluctance electrical motor comprises two stator sections, wherein the two stator sections are arranged adjacent to one another along a longitudinal axis of the switched reluctance electrical motor.

20. A method of operating an electrical motor system which comprises a switched reluctance electrical motor comprising a rotor section and a stator section, the rotor section comprising a plurality of rotor teeth and the stator section comprising a plurality of stator teeth, each stator tooth wound with a respective coil, and coil driver circuitry comprising boost circuitry and buck circuitry, the method comprising the steps of:
controlling an independent phase and direction of electrical power to each coil of the plurality of stator teeth using boost and buck operations of the boost and buck circuitry;
absorbing, in an inductance of each of the coils of the stator teeth, electrical energy provided to

Assignees

• Advanced Risc Mach Ltd

Inventors

• Pietromonaco David

Classifications

• H02K11/22

  Optical devices · CPC title

• H02P6/14 Primary

  Electronic commutators · CPC title

• H02K2213/12

  Machines characterised by the modularity of some components · CPC title

• H02P25/092

  Converters specially adapted for controlling reluctance motors · CPC title

• H02K19/103

  Motors having windings on the stator and a variable reluctance soft-iron rotor without windings · CPC title