Electrical plug connector for a safety restraint system

Patent metadata

Field	Value
Publication number	US-9780502-B2
Application number	US-201615208822-A
Country	US
Kind code	B2
Filing date	Jul 13, 2016
Priority date	Jul 15, 2015
Publication date	Oct 3, 2017
Grant date	Oct 3, 2017

Abstract

The present invention relates to an electrical plug connector for a safety restraint system, preferably for an airbag ignition system. The plug connector includes at least two contact terminals assigned to the plug connector and a shorting clip that is configured to short-circuit the at least two contact terminals in an uncoupled or incorrectly coupled condition of the plug connector. The shorting clip includes at least two contact blades. Each contact blade is electrically connected with one of the at least two contact terminals. Each of the contact blades includes at least one cutting edge. The cutting edges contact each other such that one edge cuts the other when the plug connector is in an uncoupled or incorrectly coupled condition.

First claim

We claim:

1. An electrical plug connector, comprising:
at least two contact terminals assigned to the plug connector; and
a shorting clip that is configured to short-circuit the at least two contact terminals in an uncoupled or incorrectly coupled condition of the plug connector, wherein the shorting clip has two contact blades, wherein each contact blade is electrically connected with one of the at least two contact terminals, wherein each contact blade has a cutting edge, and wherein the cutting edges contact each other, such that one cutting edge cuts the other when the plug connector is in in an uncoupled or incorrectly coupled condition.

2. The electrical plug connector according to claim 1 , wherein at least one of the two contact blades has a bendable portion, wherein the bendable portion is bent to separate contact between the cutting edges of the two contact blades upon correct coupling of the plug connector.

3. The electrical plug connector according to claim 1 , further comprising a connector position assurance (CPA) member, wherein the CPA member is insertable into a housing of the plug connector and wherein upon full insertion into the housing of the plug connector the CPA member separates contact between the at least two cutting edges of the two contact blades.

4. The electrical plug connector according to claim 1 , wherein contact between the at least two cutting edges of the two contact blades is configured to be separated upon correct coupling to a corresponding counter connector of the plug connector due to a mechanical contact with a separator of the counter connector.

5. The electrical plug connector according to claim 1 , wherein the cutting edges of the at least two contact blades do not contact any structure of the plug connector if the plug connector is correctly coupled to a corresponding counter connector.

6. The electrical plug connector according to claim 1 , wherein the cutting edges of the at least two contact blades are punched edges having a punching burr.

7. The electrical plug connector according to claim 1 , wherein a contact area of a contact between the at least two cutting edges is smaller than 1 mm 2 .

8. The electrical plug connector according to claim 1 , wherein at least one terminal and at least one contact blade are integrally formed as one part and wherein each contact blade is integrally formed with a respective one of the at least two contact terminals.

9. The electrical plug connector according to claim 1 , wherein the two contact blades are not gold plated.

10. The electrical plug connector according to claim 1 , wherein the cutting edges of the at least two contact blades are configured to execute a relative cutting movement to each other while establishing electrical contact between the cutting edges.

11. The electrical plug connector according to claim 1 , wherein the cutting edges of the at least two contact blades are configured to at least partly remove residual layers deposited on the cutting edges in order to improve electrical contact and wherein the residual layers to be removed may include oxide layers, deposited contaminants, and/or fogged plastic.

12. The electrical plug connector according to claim 1 , wherein at least one of the cutting edges have an included angle of less than 90°.

13. A method of assembling an electrical connector assembly, comprising the steps of:
providing a plug connector including at least two contact terminals assigned to the plug connector and a shorting clip configured to short-circuit the at least two contact terminals in an uncoupled or incorrectly coupled condition of the plug connector, wherein the shorting clip further includes at least two contact blades, wherein each contact blade is electrically connected with a respective one of the at least two contact terminals, and wherein each of the contact blades includes at least one cutting edge, which cutting edges contact each other, such that one edge cuts the other, when the plug connector is in in an uncoupled or incorrectly coupled condition;
providing a corresponding counter connector; and
mating the plug connector with the corresponding counter connector, wherein contact between the at least two the cutting edges of the contact blades of the plug connector is separated upon correct coupling the plug connector to the corresponding counter connector.

14. The method according to claim 13 , further comprising the steps of:
providing a connector position assurance (CPA) member; and
inserting the CPA member into a housing of the plug connector in order to separate the contact between the at least two cutting edges of the two contact blades upon full insertion of the CPA member into the housing of the plug connector.

15. The method according to claim 13 , further comprising the step of separating the contact between the at least two cutting edges of the two contact blades upon correct coupling the plug connector to a corresponding counter connector due to a mechanical contact with a separator of the counter connector.

Assignees

• Delphi Int Operations Luxembourg Sarl
• Delphia Int Operations Luxembourg S A R L

Inventors

• Nuetzel Peter
• Gunreben Michael
• Regnier Vincent
• Odoerfer Frank

Classifications

• H01R43/26

  for engaging or disengaging the two parts of a coupling device (structural association with two-part coupling device H01R13/629) · CPC title

• H01R29/00 Primary

  Coupling parts for selective co-operation with a counterpart in different ways to establish different circuits, e.g. for voltage selection, for series-parallel selection, {programmable connectors} · CPC title

• H01R13/7033

  making use of elastic extensions of the terminals · CPC title

• H01R13/641 Primary

  by indicating incorrect coupling; by indicating correct or full engagement · CPC title

• H01R13/02

  Contact members · CPC title