Hidden electrical contacts

Patent metadata

Field	Value
Publication number	US-9780474-B2
Application number	US-201615069125-A
Country	US
Kind code	B2
Filing date	Mar 14, 2016
Priority date	Sep 30, 2015
Publication date	Oct 3, 2017
Grant date	Oct 3, 2017

Abstract

Electrical contacts are described. An electrical contact can be formed on an exterior surface of a housing of an electronic device and can be cosmetically similar to the exterior surface. For example, the electrical contact can include a conductive plug inserted through an opening in a wall of the housing. A metallic coating can be applied to an outward-facing end of the conductive plug and fill up an outer portion of the opening until the metallic coating is about flush with the exterior surface of the housing. Properties of the metallic coating can be selected to closely match a color and a texture of the housing.

First claim

What is claimed is:

1. An electronic device, comprising:
a housing having a wall with an exterior surface, an interior surface, and an opening extending between the exterior surface and the interior surface in a contact region of the housing, the opening having an outer portion disposed at the exterior surface and an inner portion, wherein the exterior surface of the housing in the contact region has a color and a texture; and
an electrical contact formed in the contact region of the housing, the electrical contact comprising:
a conductive plug disposed in the inner portion of the opening such that a first end of the conductive plug is recessed from the exterior surface of the housing to partially define the outer portion of the opening; and
a metallic coating that defines an exterior surface of the electrical contact and fills the outer portion of the opening covering the first end of the conductive plug, wherein a color and a texture of the metallic coating are selected to correspond to the color and the texture of the exterior surface of the housing.

2. The electronic device of claim 1 , wherein the electrical contact further comprises an insulative sleeve that forms an insulative barrier between the housing and the electrical contact.

3. The electronic device of claim 1 , further comprising an insulative layer disposed within at least a portion of the opening, the insulative layer forming an insulative barrier between the housing and the electrical contact.

4. The electronic device of claim 1 , wherein a cross-section of the outer portion of the opening at the exterior surface of the housing is larger than a cross-section of the inner portion of the opening.

5. The electronic device of claim 1 , wherein the opening has a circular cross-section, a rectangular cross-section, or a non-uniform cross-section.

6. The electronic device of claim 1 , wherein the opening further comprises a transition region disposed between the outer region and the inner region, the transition region comprising a tapered transition from the inner region to the outer region, a curved contoured transition from the inner region to the outer region, or a stepped transition from the inner region to the outer region.

7. The electronic device of claim 1 , wherein a diameter of the opening decreases from the outer portion to the inner portion.

8. An electronic device, comprising:
a housing having a wall with an exterior surface, an interior surface, and a contact region;
one or more conductive elements disposed within the contact region and extending from the interior surface towards the exterior surface, the one or more conductive elements forming an electrical contact in the contact region; and
a continuous conductive surface corresponding to the electrical contact, the conductive surface being flush with or recessed less than 50 microns from a portion of the exterior surface surrounding the electrical contact at the exterior surface.

9. The electronic device of claim 8 , wherein the one or more conductive elements comprise:
a conductive plug disposed in an inner portion of an opening of the wall such that a first end of the conductive plug is recessed from the exterior surface of the housing to partially define an outer portion of the opening; and
a metallic coating that defines an exterior surface of the electrical contact and fills the outer portion of the opening covering the first end of the conductive plug, the continuous conductive surface corresponding to the metallic coating in the outer portion of the opening and the portion of the exterior surface surrounding the metallic coating.

10. The electronic device of claim 8 , wherein the one or more conductive elements comprise one or more conductive pathways extending from the exterior surface to the interior surface.

11. The electronic device of claim 10 , wherein the conductive plug is substantially wider near the exterior surface than at the interior surface.

12. The electronic device of claim 10 , wherein the continuous cosmetic surfaces comprises:
one or more conductive surfaces of the one or more conductive pathways that are adjacent to the exterior surface; and
one or more insulative surfaces of the plug that are adjacent to the exterior surface.

13. The electronic device of claim 8 , wherein the one or more conductive elements comprise a hole cluster extending from the exterior surface to the interior surface, the hole cluster comprising:
a plurality of miniature holes extending from the exterior surface to the interior surface; and
conductive material extending within at least a portion of the plurality of miniature holes.

14. The electronic device of claim 13 , wherein the hole cluster is a first hole cluster, and wherein the one or more conductive elements comprise:
a plurality of hole clusters extending from the exterior surface to the interior surface; and
a conductive plate disposed adjacent to the interior surface, the conductive plate electrically connecting the first hole cluster and at least one hole cluster of the plurality of hole clusters.

15. The electronic device of claim 8 , wherein the one or more conductive elements comprise a conductive plug extending from the exterior surface to the interior surface, the conductive plug comprising a plurality of conductive fibers disposed within an insulative material.

16. The electronic device of claim 15 , wherein the conductive plug comprises a first conductive plug, and wherein the one or more conductive elements comprise:
a plurality of conductive plugs extending from the exterior surface to the interior surface; and
a conductive plate disposed adjacent to the interior surface, the conductive plate electrically connecting the first conductive plug and at least one conductive plug of the plurality of conductive plugs.

Assignees

• Apple Inc

Inventors

• Tryon Brian S
• Williams Alexander W

Classifications

• G06F1/1656 Primary

  Details related to functional adaptations of the enclosure, e.g. to provide protection against EMI, shock, water, or to host detachable peripherals like a mouse or removable expansions units like PCMCIA cards, or to provide access to internal components for maintenance or to removable storage supports like CDs or DVDs, or to mechanically mount accessories (mounting of accessories to a computer display G06F1/1607; display hoods G06F1/1603; cooling arrangements for portable computers G06F1/203) · CPC title

• H01R13/22 Primary

  Contacts for co-operating by abutting · CPC title

• H01R13/03

  characterised by the material, e.g. plating, or coating materials · CPC title

• H01H1/06

  characterised by the shape or structure of the contact-making surface, e.g. grooved · CPC title

• G06F1/181

  Enclosures (for portable computers G06F1/1613) · CPC title