Method and system for forming sleeved containers

Patent metadata

Field	Value
Publication number	US-9776756-B2
Application number	US-201214356741-A
Country	US
Kind code	B2
Filing date	Nov 7, 2012
Priority date	Nov 7, 2011
Publication date	Oct 3, 2017
Grant date	Oct 3, 2017

Abstract

The invention relates to a system and method for forming sleeved containers. The system includes a conveyor for transporting a row of containers, a sleeving unit for arranging sleeves around containers and a heat oven for attaching the sleeve around the container by heat shrinking. The conveyed containers are provided with a sleeve and the sleeved container is transported in the oven to allow the sleeve to shrink. According to the invention, part of the sleeve is removed using a removal unit. The part is removed after heat shrinking. Removing the part allows to uncover part of the container otherwise covered by sleeve.

First claim

The invention claimed is:

1. A method for forming sleeved containers, the method comprising:
conveying a row of containers,
providing sleeves around the containers being conveyed,
attaching each sleeve to each respective container being conveyed by heat shrinking, and
removing a part of each sleeve after heat shrinking by:
a first step of partially cutting the part of each sleeve after heat shrinking by laser cutting, the partially cut sleeve having one or more connecting portions with a remainder of the sleeve, and
a second step of completely detaching the partially cut part that is attached to the respective sleeve by one or more connecting portions by tearing the partially cut part from a remainder of the sleeve via air suction after completion of partially cutting the part of each sleeve in the first step.

2. The method according to claim 1 , wherein laser cutting comprises ventilating vapours formed by the laser cutting process.

3. The method according to claim 1 , wherein laser cutting comprises guiding a laser beam over each sleeve to cut a desired part of each sleeve around the container being conveyed.

4. The method according to claim 1 , wherein laser cutting the part of each sleeve comprises irradiating boundaries of the part, wherein boundaries extending in a circumferential direction of the container are irradiated more than boundaries extending in an axial direction of the container.

5. The method according to claim 1 , wherein the method further comprises:
covering a chamber formed on an outer surface of the container by each sleeve, and
removing the part of each sleeve uncovers the chamber.

6. The method according to claim 1 , wherein conveying the row of containers comprises:
detecting a position of a conveyed container, and
triggering removing the part of each sleeve, with a delay, by the detected position.

7. The method according to claim 1 , wherein conveying the row of containers comprises moving the containers at a speed of at least 1 m/s.

8. The method according to claim 1 , wherein the method further comprises removing water droplets on the sleeved containers after heat shrinking each sleeve.

9. The method according to claim 1 , wherein attaching each sleeve to each respective container comprises gluing each sleeve to each respective container.

10. A system for forming sleeved containers, the system comprising:
a conveyor configured to transport a row of containers,
a sleeving unit configured to provide sleeves around containers, the sleeving unit being arranged to cooperate with the conveyor,
a heat oven configured to attach each sleeve to each respective container by heat shrinking, the conveyor being guided through the heat oven downstream from the sleeving unit, and
a removal unit arranged along the conveyor downstream from the heat oven, the removal unit being configured to: (i) in a first step, partially cut a part of each sleeve after heat shrinking by laser cutting with a laser device, the partially cut sleeve having one or more connecting portions with a remainder of the sleeve, and then (ii) in a second step, completely detach the partially cut part that is attached to the respective sleeve by one or more connecting portions by tearing the partially cut part from a remainder of the sleeve via air suction after completion of partially cutting the part of each sleeve in the first step, wherein:
the removal unit includes an air suction unit positioned along the conveyor, and the air suction unit is configured to completely detach the partially cut part of each sleeve by air suction.

11. The system according to claim 10 , wherein the laser device comprises a control device for directing a laser beam onto each sleeve around the respective container being conveyed in a pattern in accordance with the part of each sleeve to be removed.

12. The system according to claim 10 , wherein the removal unit further comprises a ventilation device for removing vapours formed as a result of laser beam irradiating each sleeve.

13. The system according to claim 10 , wherein a sensor is arranged upstream from the laser device along the conveyor for detecting the sleeved container, the sensor connected to the laser device being arranged to initiate the laser device to cut the desired part of each sleeve.

14. The system according to claim 10 , wherein the laser device comprises a memory for storing a program for cutting a desired part of each sleeve.

15. The system according to claim 10 , wherein the laser device comprises a power configuration device for varying a laser beam power.

16. The system according to claim 10 , wherein the removal unit comprising the air suction unit positioned downstream from the laser device has air inlets directed towards the conveyor between the air suction unit and the laser device.

17. The system according to claim 10 , wherein the air suction unit comprises an inlet nozzle positioned along the conveyor directed at least in an upstream transport direction.

18. The system according to claim 10 , wherein the system further comprises a drying unit positioned downstream from the heat oven along the conveyor arranged to dry sleeved containers.

19. The method according to claim 1 , wherein the air suction breaks a connection between the partially cut part and a remainder of the sleeve.

20. The system according to claim 10 , wherein the air suction breaks a connection between the partially cut part and a remainder of the sleeve.

21. The method according to claim 1 , wherein
the partially cut part is completely detached from a remainder of the sleeve by moving the respective container on a conveyer past an air suction unit, and
the air suction unit is stationary and positioned sideways of the conveyor.

22. The system according to claim 10 , wherein
the partially cut part is completely detached from a remainder of the sleeve by moving the respective container on the conveyer past the air suction unit, and
the air suction unit is stationary and positioned sideways of the conveyor.

Assignees

• Fuji Seal Int Inc

Inventors

• Heeman Frederik Gerardus

Classifications

• B29C63/423

  specially applied to the mass-production of externally coated articles, e.g. bottles · CPC title

• B29C2793/0009

  Cutting out · CPC title

• Y10T156/12

  Surface bonding means and/or assembly means with cutting, punching, piercing, severing or tearing · CPC title

• B65C3/065 Primary

  by placing tubular labels around the container (applying preformed tubular sheathings of plastics in general B29C63/18; applying protective covers to closures B67B5/03) · CPC title

• B23K26/38

  by boring or cutting · CPC title