Imaging inspection apparatus for setting one or more image-capturing positions on a line that connects two taught positions, control device thereof, and method of controlling imaging inspection apparatus

Patent metadata

Field	Value
Publication number	US-9774827-B2
Application number	US-201314377667-A
Country	US
Kind code	B2
Filing date	Feb 8, 2013
Priority date	Feb 14, 2012
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

An imaging inspection apparatus includes a storage unit configured to store a predetermined position between a first position and a second position as a signal output position, the predetermined position being set by using a distance from a reference position that is based on at least one of the first position and the second position; an image-capturing command signal generator configured to determine, when causing a distal end portion of a robot to move from the first position to the second position, whether or not the distal end portion of the robot is located at the signal output position, and if it is determined that the distal end portion of the robot is located at the signal output position, the image-capturing command signal generator transmits, to the image-capturing device, an image-capturing command signal for capturing an image of the inspection object by using the image-capturing device.

First claim

The invention claimed is:

1. A control device of an imaging inspection apparatus in which one of an image-capturing device and an inspection object is mounted on a distal end portion of a robot including a plurality of axes, the imaging inspection apparatus being configured to inspect the inspection object by capturing an image of the inspection object by using the image-capturing device,
the control device comprising:
a motion controller configured to give a motion command for each axis when causing the distal end portion of the robot to move from a first position to a second position, the first position and the second position being taught to the robot;
a storage unit configured to store a predetermined position as a signal output position, the predetermined position being on a line that connects between the taught first position and the taught second position and being set by using a distance from a reference position, the reference position being the taught first position, the taught second position, or a middle point between the taught first position and the taught second position; and
an image-capturing command signal generator configured to determine, while the distal end portion of the robot is being moved from the taught first position to the taught second position, whether or not the distal end portion of the robot is located at the signal output position, and if it is determined that the distal end portion of the robot is located at the signal output position, the image-capturing command signal generator transmits, to the image-capturing device, an image-capturing command signal for capturing an image of the inspection object by using the image-capturing device.

2. The control device of the imaging inspection apparatus according to claim 1 , comprising a first direction corrector configured to determine whether or not a difference in a direction of a line connecting the taught first position and the taught second position (hereinafter, a first direction) between an actual image-capturing position where the image-capturing device has captured an image based on the signal output position and a predetermined intended image-capturing position is greater than or equal to a predetermined value, wherein
if the difference in the first direction is greater than or equal to the predetermined value, the first direction corrector corrects the signal output position by changing the distance from the reference position in accordance with the difference.

3. The control device of the imaging inspection apparatus according to claim 1 , comprising a second direction corrector configured to determine whether or not a difference in a direction perpendicular to a line connecting the taught first position and the taught second position (hereinafter, a second direction) between an actual image-capturing position where the image-capturing device has captured an image based on the signal output position and a predetermined intended image-capturing position is greater than or equal to a predetermined value, wherein
if the difference in the second direction is greater than or equal to the predetermined value,
the second direction corrector sets a third position on a straight line that connects a position corresponding to the first position (hereinafter, an actual first position) and the intended image-capturing position, the actual first position being a position where the distal end portion of the robot has actually been located, such that the third position is set at an opposite side to the actual first position with respect to the intended image-capturing position, and
the second direction corrector sets a predetermined position between the actual first position and the third position as a new signal output position by using a distance from a reference position that is based on at least one of the actual first position and the third position, and the motion controller gives a motion command for each axis so as to cause the distal end portion of the robot to move from the taught first position to the taught second position through the third position.

4. The control device of the imaging inspection apparatus according to claim 1 , wherein
a plurality of the signal output positions are arranged between the taught first position and the taught second position.

5. An imaging inspection apparatus comprising:
a robot including a plurality of axes and configured such that one of an inspection object and an image-capturing device is mounted on a distal end portion of the robot, the robot being configured to move the distal end portion relative to the other one of the inspection object and the image-capturing device;
an inspection device configured to inspect the inspection object based on an image captured by the image-capturing device; and
a controller configured to control the robot and the image-capturing device, wherein
the controller includes:
a motion controller configured to give a motion command for each axis when causing the distal end portion of the robot to move from a first position to a second position, the first position and the second position being taught to the robot;
a storage unit configured to store a predetermined position as a signal output position, the predetermined position being on a line that connects between the taught first position and the taught second position and being set by using a distance from a reference position, the reference position being the taught first position, the taught second position, or a middle point between the taught first position and the taught second position; and
an image-capturing command signal generator configured to determine, while the distal end of the robot is being moved from the taught first position to the taught second position, whether or not the distal end portion of the robot is located at the signal output position, and if it is determined that the distal end portion of the robot is located at the signal output position, the image-capturing command signal generator transmits, to the image-capturing device, an image-capturing command signal for capturing an image of the inspection object by using the image-capturing device.

6. A method of controlling an imaging inspection apparatus in which one of an image-capturing device and an inspection object is mounted on a distal end portion of a robot including a plurality of axes, the imaging inspection apparatus being configured to inspect the inspection object by capturing an image of the inspection object by using the image-capturing device,
the method comprising:
giving a motion command for each axis when causing the distal end portion of the robot to move from a first position to a second position, the first position and the second position being taught to the robot;
setting a predetermined position as a signal output position, the predetermined position being on a line that connects between the taught first position and the taught second position and being set by using a distance from a reference position, the reference position being the taught first position, the taught second position, or a middle point between the taught first position and the taught second position; and
determining, while the distal end of the robot is being moved from the taught first position to the taught second position, whether or not the distal end portion of the robot is located at the signal output position, and if it is determined that the distal end portion of the robot is located at the signal output position, transmitting, to the image-capturing device, an image-capturing command signal for capturing an image of the inspection object by using the image-capturing device.

7. The control device of the imaging inspection apparatus according to claim 2 , comprising a second direction correc

Assignees

• Kawasaki Heavy Ind Ltd

Inventors

• Tanaka Hideki
• Kitatsuji Hiroaki
• Kojima Kazuhiko

Classifications

• H04N23/51

  Housings · CPC title

• Y10S901/47

  Optical · CPC title

• H04N5/2252

  Electricity · mapped topic

• Y10S901/44

  inspection · CPC title

• H04N7/18 Primary

  Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast · CPC title