Monitoring device for an electric machine, control device and method

Patent metadata

Field	Value
Publication number	US-9774280-B2
Application number	US-201514854374-A
Country	US
Kind code	B2
Filing date	Sep 15, 2015
Priority date	Sep 16, 2014
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

The present invention discloses a monitoring device for an electric machine, comprising a first detection apparatus which is configured to detect electrical power supplied to the electric machine, comprising a second detection apparatus which is configured to detect theoretical mechanical power output by the electric machine on the basis of a commutation of the electric machine, and comprising a calculation apparatus which, on the basis of the detected electrical power and of the detected theoretical mechanical power, is configured to calculate an efficiency of the electric machine and to emit an error signal if the calculated efficiency is greater than 1. The present invention further discloses a control device for an electric machine and a method for monitoring an electric machine.

First claim

The invention claimed is:

1. A monitoring device for detecting a blocking of a rotor of an electric machine comprising:
a first detection apparatus which is configured to detect electrical power supplied to the electric machine,
a second detection apparatus which is configured to calculate a theoretical mechanical power output by the electric machine on the basis of a predetermined commutation of the electric machine, wherein the theoretical mechanical power output denotes mechanical power which results from a theoretical calculation of a speed which is predetermined by commutation of the electric machine,
a calculation apparatus which, on the basis of the detected electrical power and of the calculated theoretical mechanical power output, is configured to calculate an efficiency of the electric machine and to detect a blocking of the electric machine if values for the detected electrical power and the calculated theoretical mechanical power output differ from each other.

2. The device of claim 1 , wherein the first detection apparatus is configured to calculate the electrical power supplied to the electric machine on the basis of an electrical voltage supplied to the electric machine and of an electric current supplied to the electric machine.

3. The device of claim 2 , wherein the first detection apparatus comprises a voltage sensor for detecting the electrical voltage supplied to the electric machine.

4. The device of claim 1 , wherein the first detection apparatus comprises a current sensor for detecting the electric current supplied to the electric machine.

5. The device of claim 2 , wherein the first detection apparatus comprises a measured data interface and is configured to detect the electrical voltage supplied to the electric machine and/or the electric current supplied to the electric machine by means of the measured data interface.

6. The device of claim 1 , wherein the second detection apparatus is configured to calculate the theoretical mechanical power output by the electric machine on the basis of a torque of the electric machine and of the speed of the electric machine which is predetermined by the commutation.

7. The device of claim 1 , wherein the calculation apparatus is configured to calculate the efficiency over a predetermined time period and to emit an error signal if the efficiency is greater than 1 over the entire time period.

8. A control device for an electric machine, comprising:
actuating electronics configured to actuate the electric machine on the basis of a predetermined speed; and
comprising a monitoring device according to claim 7 ;
wherein the actuating electronics are configured to disconnect the voltage and/or current from the electric machine if the monitoring device emits an error signal.

9. The device of claim 8 , wherein the actuating electronics comprise at least one voltage sensor for detecting an electrical voltage provided to the electric machine and are configured to provide the monitoring device with a value which characterizes the detected electrical voltage.

10. The device of claim 8 , wherein the actuating electronics comprise at least one current sensor for detecting an electric current provided to the electric machine and are configured to provide the monitoring device with a value which characterizes the detected electric current.

11. A method for detecting a blocking of a rotor of an electric machine, comprising:
detecting electrical power which is supplied to the electric machine;
calculating a theoretical mechanical power output by the electric machine on the basis of a predetermined commutation of the electric machine, wherein the theoretical mechanical power output denotes mechanical power which results from a theoretical calculation of a speed which is predetermined by commutation of the electric machine;
calculating an efficiency of the electric machine on the basis of the detected electrical power and the calculated theoretical mechanical power output; and
detecting a blocking of the electric machine if values for the detected electrical power and the calculated theoretical mechanical power output differ from each other.

12. The method of claim 11 , further comprising calculating the electrical power supplied to the electric machine on the basis of an electrical voltage supplied to the electric machine and of an electric current supplied to the electric machine.

13. The method of claim 12 , wherein calculating the electrical power comprises detecting the electrical voltage supplied to the electric machine by a voltage sensor.

14. The method of claim 12 , wherein calculating the electrical power comprises detecting the electric current supplied to the electric machine by a current sensor.

15. The method of claim 12 , wherein calculating the electrical power comprises detecting the electrical voltage supplied to the electric machine using a measured data interface.

16. The method of claim 12 , wherein calculating the electrical power comprises detecting the electric current supplied to the electric machine using a measured data interface.

17. The method of claim 11 , wherein calculating the theoretical mechanical power output includes calculating the theoretical power output on the basis of a torque of the electric machine and of the speed of the electric machine which is predetermined by the commutation.

18. The method of claim 11 , wherein:
calculating the efficiency comprises calculating the efficiency over a predetermined time period; and
the method includes emitting an error signal if the efficiency is greater than 1 over the entire time period.

Assignees

• Brose Fahrzeugteile Gmbh & Co Kg Wurzburg
• Brose Fahrzeugteile

Inventors

• Joachimsmeyer Dirk
• Kronewald Maxim

Classifications

• G01R31/343

  in operation · CPC title

• H02P29/024

  Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load · CPC title

• H02P6/12 Primary

  Monitoring commutation; Providing indication of commutation failure · CPC title

• H02P23/02

  specially adapted for optimising the efficiency at low load · CPC title

• H02P29/0241

  the fault being an overvoltage · CPC title