Binder resin for nonaqueous secondary battery electrode, binder resin composition for nonaqueous secondary battery electrode slurry composition for nonaqueous secondary battery electrode, electrode for nonaqueous secondary battery, and nonaqueous secondary battery

Patent metadata

Field	Value
Publication number	US-9774038-B2
Application number	US-201214362007-A
Country	US
Kind code	B2
Filing date	Nov 30, 2012
Priority date	Dec 2, 2011
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

A binder resin for a nonaqueous secondary battery electrode of the invention satisfies I s ≧30 (I s indicates a sum of scattering intensities observed in a particle size range of from 1 to 100 nm) when a solution is formed by dissolving the binder resin in water at a concentration of 5% by mass and particle size distribution is measured by a dynamic light scattering method at 25° C. The binder resin contains a polymer (B) having a structural unit represented by the following Formula (11) and a specific structural unit. The binder resin also contains a polymer (α) having a specific structural unit and a structural unit represented by the following Formula (22), and/or a mixture of a polymer (β1) having a specific structural unit and a polymer (β2) having a structural unit represented by the following Formula (22).

First claim

The invention claimed is:

1. A slurry composition for a nonaqueous secondary battery electrode comprising a binder resin for a nonaqueous secondary battery electrode, an active material, and water, wherein the binder resin for a nonaqueous secondary battery electrode comprises a polymer (B), wherein the polymer (B) has the structural unit represented by the Formula (11), the structural unit represented by the Formula (12), the structural unit comprising the group represented by the Formula (13), and the structural unit derived from a compound represented by the Formula (31), wherein the structural unit comprising a group represented by the following formula (13) is derived from at least one compound selected from the group consisting of compounds represented by the following Formulae (14) to (16);

wherein in Formula (11), R 11 and R 12 each independently represents a hydrogen atom or a hydrocarbon group having from 1 to 5 carbon atoms,

wherein in Formula (12), R 13 represents a hydrogen atom, a thiol group, an amino group, a salt of the amino group, an alkyl group having from 1 to 10 carbon atoms, or an alkoxy group having an alkyl group having from 1 to 10 carbon atoms, and R 14 represents a hydrogen atom or a methyl group,
R 15 —O   (13)

wherein in Formula (13), R 15 represents a divalent substituent,

wherein in Formula (31), R 31 and R 32 each independently represents a divalent substituent, R 33 represents a monovalent substituent, and any of R 31 to R 33 has a vinyl group structure; and s and t each independently represent 0 or 1,

wherein in Formula (14), R 16 represents a hydrogen atom or a methyl group, R 17 represents a hydrogen atom or a monovalent substituent, and X 11 represents a divalent substituent having the structural unit comprising a group represented by Formula (13) described above,

wherein in Formula (15), R 18 and R 19 each independently represents a hydrogen atom or a methyl group, and X 12 represents a divalent substituent having the structural unit comprising a group represented by Formula (13) described above,
A 11 -N═N-A 12   (16)

wherein in Formula (16), A 11 and A 12 each independently represents a monovalent substituent having the structural unit comprising a group represented by Formula (13) described above.

2. A slurry composition for a nonaqueous secondary battery electrode comprising a binder resin for a nonaqueous secondary battery electrode, an active material, and water, wherein the binder resin for a nonaqueous secondary battery electrode comprises a polymer (B), wherein the polymer (B) has the structural unit represented by the Formula (11), the structural unit represented by the Formula (12), and the structural unit derived from a compound represented by the Formula (31),

wherein in Formula (11), R 11 and R 12 each independently represents a hydrogen atom or a hydrocarbon group having from 1 to 5 carbon atoms,

wherein in Formula (12), R 13 represents a hydrogen atom, a thiol group, an amino group, a salt of the amino group, an alkyl group having from 1 to 10 carbon atoms, or an alkoxy group having an alkyl group having from 1 to 10 carbon atoms, and R 14 represents a hydrogen atom or a methyl group,

wherein in Formula (31), R 31 and R 32 each independently represents a divalent substituent, R 33 represents a monovalent substituent, and any of R 31 to R 33 has a vinyl group structure; and s and t each independently represent 0 or 1.

3. A slurry composition for a nonaqueous secondary battery electrode comprising a binder resin for a nonaqueous secondary battery electrode, an active material, and water, wherein the binder resin for a nonaqueous secondary battery electrode comprises a polymer (B), wherein the polymer (B) has the structural unit represented by the Formula (11) and the structural unit derived from a compound represented by the Formula (31),

wherein in Formula (11), R 11 and R 12 each independently represents a hydrogen atom or a hydrocarbon group having from 1 to 5 carbon atoms,

wherein in Formula (31), R 31 and R 32 each independently represents a divalent substituent, R 33 represents a monovalent substituent, and any of R 31 to R 33 has a vinyl group structure; and s and t each independently represent 0 or 1.

4. A slurry composition for a nonaqueous secondary battery electrode comprising a binder resin, an active material, and water, wherein the binder resin comprises the following component (α) and/or component (β);
the component (α): a polymer (α) having a structural unit represented by the following Formula (21) and a structural unit represented by the following Formula (22), and
the component (β): a mixture of a polymer (β1) having a structural unit represented by the following Formula (21) and a polymer (β2) having a structural unit represented by the following Formula (22);

wherein in Formula (21), R 21 represents a hydrogen atom or a hydrocarbon group having from 1 to 5 carbon atoms,

wherein in Formula (22), R 22 and R 23 each independently represent a hydrogen atom or a hydrocarbon group having from 1 to 5 carbon atoms.

5. The slurry composition according to claim 4 , wherein at least one of the polymer (α), the polymer (β1), and the polymer (β2) has a structural unit represented by the following Formula (23);

wherein in Formula (23), R 24 and R 25 each independently represents a hydrogen atom or a hydrocarbon group having from 1 to 5 carbon atoms.

6. The slurry composition according to claim 4 , the binder resin is obtained by hydrolysis of the polymer (β2).

Assignees

• Mitsubishi Rayon Co
• Mitsubishi Chem Corp

Inventors

• Okada Haruki
• Nodono Mitsufumi
• Momose Hikaru
• Momose Fumino
• Fujie Fumiko
• Matsumoto Akikazu
• Fujikawa Daisuke
• Shimonaka Ayako
• Ishii Akihiro

Classifications

• C08F26/02

  by a single or double bond to nitrogen · CPC title

• H01M4/587

  for inserting or intercalating light metals · CPC title

• H01M4/622 Primary

  being polymers · CPC title

• C09J151/08

  grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds · CPC title

• H01M4/621 Primary

  Binders · CPC title