Electrostrictive element manufacturing method

Patent metadata

Field	Value
Publication number	US-9773969-B2
Application number	US-201514724171-A
Country	US
Kind code	B2
Filing date	May 28, 2015
Priority date	May 28, 2015
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

Provided is a method of manufacturing an electrostrictive element by which an electrostrictive element including an expandable and contradictable film electrode having a thin and uniform thickness can be easily formed. In a method of manufacturing an electrostrictive element 1 , screen printing is performed while a first jig 12 contacts with a face of a dielectric film 2 opposite to a face where screen printing is performed such that the first jig 12 surrounds an area where the screen printing is performed. Thus, a film electrode 3 is formed.

First claim

What is claimed is:

1. A method of manufacturing an electrostrictive element that includes a dielectric film formed of elastomer, a film electrode formed on at least one face inside an outer peripheral edge of the dielectric film, the film electrode configured to be expandable and contractible following expansion and contraction of the dielectric film, and a frame arranged on the outer peripheral edge of at least the one face of the dielectric film, the frame configured to keep the dielectric film in a stretched state, the method comprising:
a step of stretching the dielectric film formed of elastomer and keeping the dielectric film in the stretched state by arranging the frame on the outer peripheral edge of one face of the dielectric film; and
a step of forming the film electrode by screen printing of a conductive paste including a conductive material on at least the one face of the dielectric film in the stretched state,
wherein in the step of forming the film electrode, the screen printing is performed: while a first jig contacts with a face of the dielectric film opposite to the face where the screen printing is performed such that the first jig surrounds an area where the screen printing is performed; while a second jig contacts with the face of the dielectric film opposite to the face where the screen printing is performed, the second jig being disposed inside the first jig and having a shape with a gap along the outer peripheral edge having a predetermined shape corresponding to the film electrode; and by a third jig pressing the frame downward of the face of the dielectric film where the screen printing is performed,
wherein the first jig is detached from the dielectric film after the step of forming the film electrode.

2. The method of manufacturing the electrostrictive element of claim 1 , wherein the first jig has an upper end face that has a curved face bulging upward, and the first jig contacts with the dielectric film at a top of the curved face.

3. The method of manufacturing the electrostrictive element of claim 1 , wherein a contact face of the first jig with the dielectric film has slipperiness against the dielectric film.

4. The method of manufacturing the electrostrictive element of claim 1 , wherein in the step of forming the film electrode, the dielectric film is tensed to have a thickness of 20 to 100 μm.

5. The method of manufacturing the electrostrictive element of claim 1 , wherein in the step of keeping the dielectric film in the stretched state, a first frame as the frame is arranged, and after the step of forming the film electrode, the method comprises:
a step of arranging a second frame at a position outside the outer peripheral edge of the film electrode formed on the dielectric film and inside the first frame, the second frame keeping the dielectric film in the stretched state; and
a step of cutting the dielectric film along an outer peripheral edge of the second frame.

6. The method of manufacturing the electrostrictive element of claim 1 , wherein the dielectric film includes one type of resin material selected from a group consisting of silicone, polyurethane and polyethylene.

7. The method of manufacturing the electrostrictive element of claim 6 , wherein at least one face of the dielectric film is provided with an adhesive layer formed of an adhesive or an acrylic adhesive mainly containing the same resin material as the resin material of the dielectric film.

8. The method of manufacturing the electrostrictive element of claim 1 , wherein the conductive material is any one of a platinum carrying carbon material, silver and copper.

9. The method of manufacturing the electrostrictive element of claim 1 , wherein the frame is formed of one type of resin material selected from a group consisting of ABS (acrylonitrile butadiene styrene copolymer), polyacetal, polyetherketone and glass reinforced resin or one type of inorganic material selected from a group consisting of reinforced glass and ceramics having a compression layer on a face.

10. The method of manufacturing the electrostrictive element of claim 1 , wherein the first and second jigs have an upper end face that has a curved face bulging upward, and the first and second jigs contact with the dielectric film at a top of the curved face.

11. The method of manufacturing the electrostrictive element of claim 1 , wherein a contact face of the first and second jigs with the dielectric film has slipperiness against the dielectric film.

12. The method of manufacturing the electrostrictive element of claim 1 , wherein the first jig is surrounded by the outer peripheral edge of the dielectric film.

Assignees

• Univ Leland Stanford Junior
• Honda Motor Co Ltd

Inventors

• Cutkosky Mark R
• Orita Atsuo

Classifications

• B05D3/12

  by mechanical means · CPC title

• B05D5/12

  to obtain a coating with specific electrical properties · CPC title

• B05D1/32

  using means for protecting parts of a surface not to be coated, e.g. using stencils, resists · CPC title

• B41F15/00 Primary

  Screen printers · CPC title

• H05K3/1216

  by screen printing or stencil printing · CPC title