Coated article with low-E coating having absorbing layer over functional layer designed to increase outside reflectance

Patent metadata

Field	Value
Publication number	US-9772434-B2
Application number	US-201615134415-A
Country	US
Kind code	B2
Filing date	Apr 21, 2016
Priority date	Oct 12, 2011
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

A coated article includes a low-E coating having an absorbing layer located over a functional layer (IR reflecting layer) and designed to cause the coating to have an increased outside reflectance (e.g., in an IG window unit) and good selectivity. In certain embodiments, the absorbing layer is metallic, or substantially metallic, and is provided directly over and contacting a lower of two IR reflecting layers. In certain example embodiments, a nitride based layer (e.g., silicon nitride or the like) may be located directly over and contacting the absorbing layer in order to reduce or prevent oxidation thereof during heat treatment (e.g., thermal tempering, heat bending, and/or heat strengthening) thereby permitting predictable coloration, high outside reflectance values, and/or good selectivity to be achieved. Coated articles according to certain example embodiments of this invention may be used in the context of insulating glass (IG) window units, vehicle windows, other types of windows, or in any other suitable application.

First claim

The invention claimed is:

1. A coated article including a coating supported by a glass substrate, the coating comprising:
a first transparent dielectric layer supported by the glass substrate;
a first layer comprising zinc oxide supported by the glass substrate and located over and directly contacting the first transparent dielectric layer;
first and second infrared (IR) reflecting layers comprising silver, wherein the first IR reflecting layer is located closer to the glass substrate than is the second IR reflecting layer, and wherein the first IR reflecting layer comprising silver is located over and directly contacting the first layer comprising zinc oxide;
a substantially metallic absorption layer comprising from 0-10% oxygen (atomic %) and from 1-15% nitrogen (atomic %) located over and directly contacting the first IR reflecting layer;
a layer comprising silicon nitride located over and directly contacting the substantially metallic absorption layer;
a second layer comprising zinc oxide located under at least the second IR reflecting layer and over at least the first IR reflecting layer;
an oxided contact layer located over and directly contacting the second IR reflecting layer;
at least one dielectric layer comprising silicon nitride located over the second IR reflecting layer; and
wherein the coated article measured monolithically has a visible transmission of from 35-55% and a glass side visible reflectance of at least 20%, and wherein the glass side visible reflectance is at least 5% higher than a film side visible reflectance of the coated article.

2. The coated article of claim 1 , wherein no high index layer is located between the first IR reflecting layer and the glass substrate.

3. An insulating glass (IG) window unit comprising said coated article of claim 1 coupled to another glass substrate with a space therebetween.

4. The coated article of claim 1 , wherein the substantially metallic absorption layer comprises Ni and Cr.

5. The coated article of claim 1 , wherein the substantially metallic absorption layer consists essentially of nitrided NiCr.

6. The coated article of claim 1 , wherein the substantially metallic absorption layer contains from 0-5% oxygen (atomic %).

7. The coated article of claim 1 , wherein the oxided contact layer is substantially fully oxided.

8. The coated article of claim 1 , wherein the substantially metallic absorption layer comprises Zr.

9. The coated article of claim 1 , wherein the glass side visible reflectance is at least 10% higher than a film side visible reflectance of the coated article.

10. The coated article of claim 1 , wherein the glass side visible reflectance is at least 15% higher than a film side visible reflectance of the coated article.

11. The coated article of claim 1 , wherein the coated article is thermally tempered.

12. The coated article of claim 1 , wherein the first transparent dielectric layer comprises silicon nitride.

13. The coated article of claim 1 , wherein the coating further comprises a layer comprising tin oxide located over at least the second IR reflecting layer.

Assignees

• Guardian Industries
• Guardian Glass Llc

Inventors

• O'Connor Kevin
• Lao Jingyu
• Wolff John

Classifications

• C03C17/23

  Oxides (C03C17/02 takes precedence) · CPC title

• B60J3/007

  Sunglare reduction by coatings, interposed foils in laminar windows, or permanent screens (layered glass products B32B17/00; process of coating windows C03C17/00) · CPC title

• C03C17/366

  Low-emissivity or solar control coatings · CPC title

• C03C17/3435

  comprising a nitride, oxynitride, boronitride or carbonitride · CPC title

• C03C17/3626

  one layer at least containing a nitride, oxynitride, boronitride or carbonitride · CPC title