Circuit breaker sensor

Patent metadata

Field	Value
Publication number	US-9772380-B2
Application number	US-201514703076-A
Country	US
Kind code	B2
Filing date	May 4, 2015
Priority date	May 4, 2015
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

According to one aspect, embodiments herein provide a circuit breaker sensor for use in a panelboard including a plurality of circuit breakers, the circuit breaker sensor comprising a housing having a top portion and a bottom portion, a magnet coupled to the bottom portion and configured to magnetically couple the circuit breaker sensor to a surface of the panelboard, an accelerometer coupled to the magnet and configured to sample movement of the surface via the magnet; and a controller coupled to the accelerometer and configured to identify, based on the samples taken by the accelerometer, whether one of the plurality of circuit breakers in the panelboard has tripped.

First claim

What is claimed is:

1. A dedicated circuit breaker fault monitor sensor for use in a panelboard including a plurality of circuit breakers, the dedicated circuit breaker fault monitor sensor comprising:
a housing having a top portion and a bottom portion;
a magnet coupled to the bottom portion and configured to magnetically couple the dedicated circuit breaker fault monitor sensor to a surface of the panelboard;
an accelerometer coupled to the magnet and configured to sample movement of the surface via the magnet; and
a controller coupled to the accelerometer and configured to analyze surface movement samples taken by the accelerometer and determine, based on the analysis of the surface movement samples taken by the accelerometer, that one of the plurality of circuit breakers in the panelboard has tripped.

2. The circuit breaker sensor of claim 1 , wherein upon determining, based on the analysis of the surface movement samples taken by the accelerometer, that one of the plurality of circuit breakers in the panelboard has tripped, the controller is further configured to transmit a corresponding notification.

3. The circuit breaker sensor of claim 2 , further comprising an antenna coupled to the controller, wherein the controller is further configure to transmit the corresponding notification wirelessly via the antenna.

4. The circuit breaker sensor of claim 1 , further comprising an LED display coupled to the controller and to the top portion of the housing, wherein upon determining, based on the analysis of the surface movement samples taken by the accelerometer, that one of the plurality of circuit breakers in the panelboard has tripped, the controller is further configured to operate the LED display to provide an indication that one of the plurality of circuit breakers in the panelboard has tripped.

5. The circuit breaker sensor of claim 1 , further comprising a battery configured to provide DC power to the controller.

6. The circuit breaker sensor of claim 1 , further comprising a sound generating device coupled to the controller, wherein upon determining, based on the analysis of the surface movement samples taken by the accelerometer, that one of the plurality of circuit breakers in the panelboard has tripped, the controller is further configured to operate the sound generating device to provide an audible alert that one of the plurality of circuit breakers in the panelboard has tripped.

7. The circuit breaker sensor of claim 1 , wherein the accelerometer is further configured to store the surface movement samples in a FIFO data queue.

8. The circuit breaker sensor of claim 7 , wherein the accelerometer is further configured to compare each of the plurality of surface movement samples with a predetermined threshold level and transmit an interrupt signal to the controller in response to a determination that one of the plurality of surface movement samples exceeds the predetermined threshold level.

9. The circuit breaker sensor of claim 8 , wherein in response to receiving the interrupt signal, the controller is configured to read out at least a portion of the plurality of surface movement samples stored in the FIFO data queue of the accelerometer and analyze the at least a portion of the plurality of surface movement samples to determine if the at least a portion of the plurality of surface movement samples indicates that a circuit breaker in the panelboard has tripped.

10. The circuit breaker sensor of claim 9 , wherein the controller is coupled to the accelerometer via an SPI bus, and wherein the controller is configured to read out the at least a portion of the plurality of surface movement samples from the FIFO data queue of the accelerometer via the SPI bus.

11. The circuit breaker sensor of claim 9 , wherein the controller is further configured to determine that the at least a portion of the plurality of surface movement samples indicates that a circuit breaker in the panelboard has tripped in response to identifying that the at least a portion of the plurality of surface movement samples indicates a sudden change in motion followed by a relatively fast return to a stable level.

12. The circuit breaker sensor of claim 1 , further comprising a magnet mount, wherein the accelerometer is coupled to the magnet via the magnet mount.

13. A method for detecting a tripped circuit breaker in a panelboard comprising:
coupling an accelerometer to a surface of the panelboard;
sampling, with the accelerometer, movement in the surface of the panelboard;
analyzing, with a controller coupled to the accelerometer, surface movement samples taken by the accelerometer;
determining, based on the analysis of the surface movement samples taken by the accelerometer, that a circuit breaker in the panelboard has tripped; and
providing a fault notification in response to determining that the movement in the surface of the panelboard indicate that a circuit breaker in the panelboard has tripped.

14. The method of claim 13 , wherein coupling an accelerometer to a surface of the panelboard includes attaching the accelerometer to the surface of the panelboard with at least one magnet.

15. The method of claim 13 , further comprising storing a plurality of the surface movement samples in a data queue.

16. The method of claim 15 , further comprising:
comparing, with the accelerometer, each of the plurality of surface movement samples with a predetermined threshold level; and
transmitting an interrupt signal to the controller in response to determining that one of the plurality of surface movement samples exceeds the predetermined threshold level.

17. The method of claim 16 , wherein analyzing the surface movement samples with the controller includes:
receiving, with the controller, the interrupt signal;
reading out, with the controller in response to receiving the interrupt signal, at least a portion of the plurality of surface movement samples stored in the data queue; and
analyzing, with the controller, the at least a portion of the plurality of surface movement samples to determine if the at least a portion of the plurality of surface movement samples indicates that a circuit breaker in the panelboard has tripped.

18. The method of claim 17 , wherein analyzing the at least a portion of the plurality of surface movement samples includes:
identifying that the at least a portion of the plurality of surface movement samples indicates a sudden change in motion followed by a relatively fast return to a stable level; and
determining, in response to identifying, that the at least a portion of the plurality of surface movement samples indicates that a circuit breaker in the panelboard has tripped.

19. A dedicated circuit breaker fault monitor sensor for use in a panelboard including a plurality of circuit breakers, the circuit breaker sensor comprising:
a housing having a top portion and a bottom portion;
a magnet coupled to the bottom portion and configured to magnetically couple the circuit breaker sensor to a surface of the panelboard; and
means for analyzing movement in the surface of the panelboard, determining, based on the movement sensed in the surface of the panelboard, that a circuit breaker in the panelboard has tripped, and providing a fault notification of a tripped circuit breaker in the panelboard.

Assignees

• Schneider Electric It Corp

Inventors

• Ware Gary R
• Linder Stephen Paul

Classifications

• H01H73/12

  Means for indicating condition of the switch · CPC title

• H01H9/167 Primary

  Circuits for remote indication · CPC title

• G01R31/327 Primary

  Testing of circuit interrupters, switches or circuit-breakers · CPC title

• H01H71/04

  Means for indicating condition of the switching device {(by means of an auxiliary contact H01H71/46)} · CPC title

• H01H2071/048

  containing non-mechanical switch position sensor, e.g. HALL sensor · CPC title