Motor controller and motor control method

Patent metadata

Field	Value
Publication number	US-9771944-B2
Application number	US-201214382239-A
Country	US
Kind code	B2
Filing date	Sep 13, 2012
Priority date	Mar 2, 2012
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

A motor controller of the present invention comprises units which obtain information indicative of a motor speed (ω) and information indicative of motor torque (T), an air flow calculation section which calculates an air flow (Q) of a fan based on the motor speed (ω) and the motor torque (T); and a speed command generation section which generates a speed command (ω*) of a motor such that the air flow (Q) coincides with the predetermined air flow command (Q*).

First claim

The invention claimed is:

1. A motor controller for controlling a motor which drives a fan, the motor controller comprising:
an air flow calculator configured to obtain speed information indicative of a motor speed at which the motor is running and torque information indicative of a motor torque which the motor is outputting and calculate an air flow of the fan from the motor speed and the motor torque; and
a speed command generator configured to generate a speed command given to rotate the motor at a target motor speed,
wherein the speed command generator is configured to:
receive an air flow command directing a target air flow;
compare the target air flow and the calculated air flow; and
upon a determination that a difference between the target air flow and the calculated air flow falls outside a first predetermined range, perform a first speed command calculation in which a ratio between the target air flow and the calculated air flow is multiplied by the motor speed to derive the speed command, which directs the motor to rotate at the target motor speed.

2. The motor controller according to claim 1 , wherein the speed command generator is further configured to perform a second speed command calculation in which the difference between the target air flow and the calculated air flow is used to derive the speed command to direct the motor to rotate at the target motor speed when the difference between the target air flow and the calculated air flow falls within the first predetermined range.

3. The motor controller according to claim 1 , further comprising a motor driving controller configured to generate a signal used for controlling a driving voltage to the motor in such a way that the motor speed will track the target motor speed.

4. The motor controller according to claim 1 , wherein the speed command generator is configured to integrate a difference between the target air flow and the calculated air flow to derive the, when the difference between the target air flow and the calculated air flow falls within the first predetermined range.

5. The motor controller according to claim 1 , wherein the speed command generator is configured to multiply, by a gain, a difference between the target air flow and the calculated air flow and add the motor speed to the result of multiplication to derive the target motor speed when the difference between the target air flow and the calculated air flow falls within the first predetermined range.

6. The motor controller according to claim 1 , wherein the speed command generator is configured to update the target motor speed at intervals, the speed command generator being configured to replace the speed command derived by the first speed command calculation when a difference between motor toque values falls within a predetermined torque range.

7. The motor controller according to claim 1 , wherein the speed command generator stores a minimum motor speed and a maximum motor speed and configured to adjust the target motor speed to fall within a range between the minimum and the maximum motor speeds.

8. The motor controller according to claim 1 , wherein the flow calculator is configured to divide the motor torque with a square of the motor speed and multiply the motor speed with the result of the division.

9. The motor controller according to claim 1 , further comprising a first detector configured to detect the motor speed and output the speed information.

10. The motor controller according to claim 1 , further comprising a second detector configured to detect a current flowing through the motor and output the torque information.

11. A method of controlling a motor which drives a fan, the method comprising:
obtaining speed information indicative of a motor speed at which the motor is running and torque information indicative of motor torque which the motor is outputting;
calculating an air flow of the fan from the motor speed and the motor torque;
receiving an air flow command directing a target air flow;
comparing the target air flow and the calculated air flow;
upon a determination that a difference between the target air flow and the calculated air flow falls outside a first predetermined range, perform a first speed command calculation in which a ratio between the target air flow and the calculated air flow is multiplied by the motor speed to derive the speed command, which directs the motor to rotate at the target motor speed; and
controlling the motor with the derived speed command in such a way that the fan will output the target air flow.

Assignees

• Sasaki Ryuta
• Yokouchi Yasuyuki
• Kato Yasushi
• Tazawa Toru
• Panasonic Ip Man Co Ltd

Inventors

• Sasaki Ryuta
• Yokouchi Yasuyuki
• Kato Yasushi
• Tazawa Toru

Classifications

• F24F11/77

  by controlling the speed of ventilators · CPC title

• F24F11/62

  characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values · CPC title

• F24F7/007

  with forced flow (using ducting systems F24F7/06) · CPC title

• F05D2270/02

  to control rotational speed (n) · CPC title

• F04D25/08

  the working fluid being air, e.g. for ventilation · CPC title